Thesis (Ph. D.)--University of Missouri-Columbia, 2001. / Typescript. Vita. Includes bibliographical references (leaves 63-69). Also available on the Internet.

Thesis (Ph. D.)--University of Missouri-Columbia, 2001. / Typescript. Vita. Includes bibliographical references (leaves 63-69). Also available on the Internet.

This thesis is concerned with issues relating to the development of an active sealing system for hydraulic actuators where the sealing elements can be radially extended and retracted to vary the friction and leakage characteristics. In order to determine the feasibility of the active sealing concept it is necessary to establish that varying the seal geometry may achieve useful improvements in the friction-leakage trade-off and that a practical method of achieving this seal extension can be realised. Experimental and simulation approaches for seal friction prediction have been developed and active seal prototypes produced to demonstrate the concept. <br /> Experiments were carried out to measure the constant velocity friction for single-lip and double-lip seals over a range of sliding speeds and sealed pressures with special consideration applied to the instroke-outstroke direction dependence. Additional experiments were performed with sinusoid motion to provide an indication of the transient friction characteristics. Friction was shown to increase towards the end of the outstroke cycle and decrease once the instroke motion began. <br /> Tribology simulations were produced based on the results of a FEA simulation of the rod-seal contact pressure. Empirical friction-load relationships and novel contact mechanics approaches for high loads were considered. Simulations based on the Reynolds equation including standard inverse EHL theory and the GW-average Reynolds lubrication are also presented. Experimental agreement could be improved if loading is assumed to transfer to the fluid to maintain a fluid film. A hysteresis friction model was also developed in attempt to improve the prediction of speed dependent friction. <br /> Two active seal prototypes were produced, each with an adjustable external pressure supplied to the outer circumference of the sealing element. Constant velocity friction measurements for different external pressures and the transient response following step changes in this pressure are presented.

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The International Fluid Power Conference is one of the world's most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists.

Drive requirements of tractors and communal vehicles are demanding and varied. Energy efficiency and the different requirements in off-road and on-road operation are the basis for a powerful drive. Combinations with the so-called hydrostatic wide angle technology are often used. The article deals with a hydraulic drive with wide angle technology (45°) and an integrated, quick-shift, single stage transmission. A particularly large conversion range can be realized with this. Special shift elements, sensors and an adjustment developed for this purpose enable a fast, quiet and low-wear gear change. This new gearbox development will in future be implemented at RIGITRAC in cooperation with SAUER BIBUS.

Suspension systems are used to diminish the vibration of vehicles. The hydraulic dampers in conventional suspension systems are mainly designed with the orifices of the piston; however, the vibration energy will be transferred into waste heat. In recent years, conventional vehicles with internal combustion engines and hybrid vehicles are used commonly. However, with the gradual depletion of fossil fuels, electric vehicles are developing. For this reason, the research focuses on recycling energy from the suspension of vehicles to improve the vehicle’s endurance. The purpose of this study is to develop a semi-active suspension control system with an energy harvesting system. Instead of the fixed orifices in conventional vehicles, an adjusting damping force method with variable resistance circuits system is studied for the semi-active suspension control system. Thus, we are able to develop semi-active control to improve the riding comfort. The energy harvesting system contains a hydraulic gear motor and a DC generator. When vehicles vibrate, the hydraulic damper serves as a hydraulic pump to compress the oil and drive the hydraulic motor. At the same time, the hydraulic motor drives the generator to generate electricity which will be stored in a battery. In this study, the test rig is the quarter-car system. We first design the novel hydraulic suspension system combining with the energy harvesting system. The simulation of dynamic mathematical model will be performed and analyzed by MATLAB/Simulink. Besides that, the semiactive control by the fuzzy sliding mode controller will be realized in the hydraulic suspension system with energy harvesting system. Finally, a test rig is set up for practical experimental implementation and verification.

This thesis presents alternative methods for designing a speed controller for a hydrostatic power transmission system. Recognising that such a system, comprising a valve controlled motor supplied by the laboratory ring main and driving a hydraulic pump as a load, contains significant non-linearities, the thesis shows that robust 'modern control' approaches may be applied to produce viable controllers without recourse to the use of a detailed model of the system. In its introduction, it considers why similar approaches to the design of fluid power systems have not been applied hitherto. It then sets out the design and test, in simulation and on a physical rig, of two alternative linear controllers using H∞ based methods and a 'self organising fuzzy logic' controller (SOFLC). In the linear approaches, differences between the characteristics of the system and the simple models of it are accommodated in the controller design route as 'perturbations' or 'uncertainties'. The H∞ based optimisation methods allow these to be recognised in the design. “Mixed sensitivity” and “Loop shaping” methods are each applied to design controllers which are tested successfully on the laboratory rig. The SOFLC in operation does not rely on a model, but instead allows fuzzy control rules to evolve. In the practical tests, the system is subjected to a range of disturbances in the form of supply pressure fluctuations and load torque changes. Also presented are test results for proportional and proportional plus integral (PI) controllers, to provide a reference. It is demonstrated qualitatively that performance using the linear controllers is superior to that using proportional and PI controllers. An increased range of stable operation is achieved by the controller designed using “loop shaping” – performance is enhanced by the use of two controllers selected automatically according to the operating speed, using a “bumpless” transfer routine. The SOFLC proved difficult to tune. However, stable operation was achieved.

<p>This thesis investigates the effects of swashplate vibration and slipper surface geometry on the performance of the slipper-swashplate interface. The lubricating interfaces within a swashplate type axial piston machine are the most complicated part of the design process. These interfaces are supposed to provide support to the significant loads they experience during operation and to prevent continuous contact of the sliding surfaces. Therefore a proper slipper-swashplate interface design ensures full film lubrication during operation and provides sufficient load support while minimizing viscous and volumetric losses at the same time. The effects of two factors on the performance of the slipper-swashplate are examined during this work; swashplate vibration and slipper surface micro-geometry. An already existing model of the slipper-swashplate interface was used to carry out the results for this work however some modifications were made to the model to suit the needs of this research. Swashplate vibration is a phenomenon that has not been implemented in the model before, therefore its effects on the performance of the interface were analyzed. Thickness of the fluid film in the lubricating regime corresponds with its performance and is directly affected by the micro-geometry of the sliding interfaces. Therefore the effects of slipper surface micro-geometry is crucial to study in order to find the optimal slipper-swashplate interface design.</p>

This thesis proposes a new type of hydraulic valve: an adjustable-ratio flow divider. This valve attempts to split one input flow into two output flows in a predetermined ratio, independent of load pressure or total flow. The valve uses a two dimensional structure to form a two-stage valve with only one moving part; the pilot stage uses the spool s rotary position, and the main stage uses its linear position. This arrangement allows for a cheaper, simpler valve with smaller volumes (translating into faster response). The ratio of outlet flows can be set on the fly by the angular position of the spool, driven by a stepper motor or other low-power input. In order to evaluate the initial feasibility of the concept, steady state and dynamic models were developed and the effects of the physical parameters were studied. Two non-linear non-derivative multiobjective optimization strategies were used to determine the optimum parameters for a prototype. Finally, the prototype s performance was experimentally examined and appears to work as expected.