Polymeric fibres influence our everyday life in numerous aspects; the area of applications ranges from industrial to everyday commodities, textile and non-textile. As the global demand for the polymeric fibres increases rapidly, new innovative classes of fibres and the manufacturing processes are sought after. This thesis develops an approach to produce fine cell structure and low void fraction foams, which is then used in the manufacturing of lightweight, biodegradable foam fibres. Poly (lactic) acid-clay nanocomposite have been foamed with nitrogen and drawn to different melt draw ratio to produce foam fibres. The foam fibres are then characterized for crystallinity, Young’s modulus and the yield stress. While the drawability of foam has been demonstrated, the crystallinity as well as the mechanical properties of the foam fibres are not drastically enhanced by drawing, as would be expected. Further drawing processes of the as-spun foam fibres are recommended.

Polymeric fibres influence our everyday life in numerous aspects; the area of applications ranges from industrial to everyday commodities, textile and non-textile. As the global demand for the polymeric fibres increases rapidly, new innovative classes of fibres and the manufacturing processes are sought after. This thesis develops an approach to produce fine cell structure and low void fraction foams, which is then used in the manufacturing of lightweight, biodegradable foam fibres. Poly (lactic) acid-clay nanocomposite have been foamed with nitrogen and drawn to different melt draw ratio to produce foam fibres. The foam fibres are then characterized for crystallinity, Young’s modulus and the yield stress. While the drawability of foam has been demonstrated, the crystallinity as well as the mechanical properties of the foam fibres are not drastically enhanced by drawing, as would be expected. Further drawing processes of the as-spun foam fibres are recommended.