HUDOUSEK Jiří: Drawing of a tin-coated metal sheet. The project elaborated in frame of master studies is submitting design of the given part production - business card case from tin-coated metal sheet by deep drawing technology. From a variations of the design of the product has been chosen option, when the case is assembled from two identical drawn parts which form the bottom and the lid of the component, the connection of these two parts is arranged by a spacer in form of a plastic insert on which the metal parts are attached. Based on the literary survey and calculations drawing in die with blankholder was designed for metal parts production, according to the force needed and tool size a hydraulic press ZH 100 was selected. Part of the work is the process parameters determination, technical and economic evaluation and drawing documentation.

Řešenou součástí je část kanálu pro odpadové odstřižky tiskařského stroje. Relativně jednoduchá součást vhodná k výrobě tvářením za studena. Diplomová práce navrhuje zhotovení komponenty lisováním. Po shrnutí základních teorií dále navrhuje varianty výroby. Pro vybranou sestavuje technologický postup a navrhuje kroky tváření. Návazně odvozuje návrh konstrukce postupového nástroje. V neposlední řadě se věnuje ekonomickému vyhodnocení výroby, ročnímu výrobnímu množství a vypočítává bod zvratu pro dané řešení.

This diploma thesis deals with the proposal and production of a mold for series production of plastic parts by vacuum forming. The thesis is divided into 2 main chapters. The theoretical part includes analysis of chip machining technology. The experimental part focuses on solving the design of the mold in PowerShape software, a detailed analysis of making of the model for casting and about making of the mold themselves. In the last part the manual completion and verification of the mold is discussed. Thesis is terminated by technical-economic evaluation, in which is discussed about production costs.

This thesis deals with storage of natural gas in hydrates, forming of hydrate, its transportation and storage. Within the calculation part, three hydrate forming reactors are compared. According to the paramters used in the calculations, a reactor is designed. Basic drawing documentation is also available. The final calculations focus on the nominal evaporation of the storage tank.

The Master's thesis, written during the study of M-STM Manufacturing Technology and Management in Industry, is focused on the concept of the production technology of a pin. The thesis includes a description of forming and machining technology in terms of possibilities of their application in the production of the pin. Furthermore, by comparing both technologies and preliminary economic evaluations of production, it leads to the choice of the production method. This production method is then described, and the description contains the production process steps including the creation of the CNC program. The conclusion of the thesis is devoted to the technical and economic evaluation of the production concept.

The master’s thesis presents a design for the technology of manufacture of a chandelier hinge from the material ČSN 42 3005 (Cu99.5) with a sheet thickness of 0.5 mm. Due to the spherical shape of the part and the series 40 000 parts per year, the technology of deep drawing was chosen for two drawing operations, while the redrawing is performed by reverse deep drawing. Due to the nature of the component, the additional technology is shearing. The manufacturability of the part was verified using numerical simulation in the PAM-STAMP software. The forming process is performed using three forming tools on three different presses. For the first, combined tool, an LE 160C eccentric press is used. A hydraulic press ZHO100 is applied in the second tool for the reverse drawing, and finally, an eccentric press LEK160 is applied for the shearing in the third operation. With the selected profit value of 25 %, the final price for the component was set at CZK 104.17. The turning point occurs after reaching 16 248 parts.

Using isolation and noise immunity techniques, this thesis designs and constructs a low cost measurement system to safely and accurately measure high voltage, high frequency pulses in harsh EM environments. High voltage pulses apply to medical, plasma, and food industries. The difficulty of accurately measuring high voltage pulses continues to pose an issue. Measuring high voltage systems can cause damage to the system, the measurement system, and the user. High voltage and high frequency pulses create a harsh environment of electromagnetic fields that can disrupt the circuitry of the measurement system and harm the user. Implementing isolation from the high voltage system protects the measurement and user. An ideal pulse has sharp rising and falling edges, introduction high frequencies that prove difficult to sense and characterize. The measurement system requires a sufficiently large bandwidth to accurately measure the pulse edges. Commercial off the shelf pulse measurement systems such as oscilloscopes and multimeters cost thousands of dollars. Cheaper but simpler designs fail to provide isolation for safety. The measurement system in this thesis addresses all of these issues, allowing people to measure and characterize high voltage pulses. Technologies used in this measurement network include optocouplers, transimpedance amplifiers, and analog-to-digital converters. The development process describes design, simulations, characterizations, construction, testing, and troubleshooting. Simulations show expected operations of components and characterizations assist in determining performance parameters of the system. Testing involves performing a low voltage test and a high voltage test and identifying limitations of the design. Finally, this thesis suggests future work to improve performance and lower cost of the measurement system.

The diploma thesis is elaborated within frame of masters study programme 2303T010. The work is submitting design of technology production of the drawn part – the holder. The work is based on the study of problems of the deep drawing process and related calculation was designed drawing in instrument with holder according to drawing documentation 2-5M68-12/00. The lower ejector is using for extrusion component. The drawing instrument make use of standardised components and it is solving forms of customary stool close-set on the crank drawing inclinable press LESP 63 A (producer ŠMERAL Brno, plant Trnava), with nominal tensile force 1000 kN. Drawing punch and drawing die are produced from alloyed instrumental steel 19 573, heat-worked according to drawing documentation.

The graduation theses worked up within the frame of the master study programme M21-P, field of study M-STM, sets up a proposal of the technology of the casing manufacture. The casing will be made of steel plate 11 305.21. In terms of a linear study of the questions of deep drawing and the calculation, drawing in the instrument with blankholder was suggested. The upper ejector is instrumental to the extension of the components. The intermediate product will be a roundel created by scission of the sneet panel of 1 mm size. The average of the intermediate product is 124,7 mm, while series 100 000 pieces a year. In terms of the calculations for the operation of drawing, the hydraulic press ZH 30 with specified forming power was selected.

The project developed in within the framework of Magister ´s studies of field M-STM is elaborated to meet customer requirements for manufacture of transformer station, which is intended for use in photovoltaic power station. Design and drawing documentation were prepared using 3D CAD System Solid Edge. Self-supporting frame of the transformer station welded from separate parts made from alu/zinc plates is in the form of a technological unit, which is equiped with electrical technology needed for safe and failure-free operation of the power station. It deals with technology of components production, including subsequent process of hard soldering and surface finishing. As the best solution was chosen processing of forming punching and using brake press. Chosen production methods are assessed not only form point of view of used technology, including the technical pitfalls associated with processing of alu/zinc plates, but also in terms of economic costs of manufacture throughout the transformer station. The forming processes are made using punching press TRUMPF TC200R, with rated shear force of 165 kN and brake press URSVIKEN Optiflex with rated compressive force 1 300 kN. Forming tools are optimally selected according to parameters of different types of parts. Finally, it compares the technical-economic aspects of production transformer station made of alu/zinc plates compared with whole-concrete construction of the station using bell-casting method.