Commercial ebullated bed hydroprocessors, such as the LC-Finer, are used for the production of synthetic crude oil by upgrading bitumen extracted from the Canadian oil sands. The objectives of this thesis were to experimentally determine bubble characteristics at industrially relevant operating conditions for the design and optimization of the reactor’s recycle pan, as well as to investigate the impact of a catalyst density distribution on the reactor’s fluidization behaviour. High gas holdups have been reported for this type of industrial unit. As a result, high gas holdup conditions were required to assess the commercial unit fluid dynamics. Industrial conditions for the bubble characteristics in the reactor freeboard were simulated in a high pressure gas-liquid bubble column operating at 6.5 MPa using nitrogen and a 0.5 wt.% aqueous ethanol solution. Local bubble characteristics, including gas holdups, bubble rise velocities, and chord lengths, were investigated under various operating conditions using a novel monofibre optical probe designed for high gas holdup and elevated pressure. High gas holdups were achieved (up to 60%) and relatively narrow chord length distributions were observed, where 90% of the bubbles diameters were 1.0 mm or less. The energy dissipated through the distributor plate was shown to have a significant impact on the initial bubble size generated and high gas holdups were also achieved at atmospheric pressure by varying the open-surface area of the distributor. As a result, the impact of catalyst density distribution on local fluidization behaviour was investigated at atmospheric pressure using the previously designed high energy dissipation gas-liquid distributor plate and a 0.5 wt.% aqueous ethanol solution. Fresh and spent hydroprocessing catalysts having relatively narrow and wide density distributions were compared. The introduction of gas greatly impacted the fluidized bed dynamic by rendering the bed-freeboard interface diffuse at low superficial liquid velocity. Bed interface fluctuations were significantly reduced at elevated liquid flow rate due to average bubble size reduction caused by high shearing through the gas-liquid distributor plate. Solid holdup was most affected by the density distribution where bed expansion/contraction was dependent of the liquid flow rate due to varying particle-bubble dynamics.

A submerged-media biological aerated filter (BAF) has been studied to 1) evaluate oxygen transfer kinetics under conditions without biological growth and 2) determine the influence of biological growth on the rate of oxygen transfer. Collectively, the study evaluates the rates of supply and consumption of oxygen in BAFs. The mass-transfer characteristics of a submerged-media BAF were initially determined over a wide range of gas and liquid flow rates without the presence of bacteria. The mass-transfer coefficients (KLa(T)) were measured using a nitrogen gas stripping method and were found to increase as both gas and liquid superficial velocities increase, with values ranging from approximately 40 to 380 h??. The effect of parameters including the gas and liquid velocities, dirty water to clean water ratio, and temperature dependence was successfully correlated within +/- 20% of the experimental KLa value. The effects of the media size and gas holdup fractions were also investigated. Stagnant gas holdup did not significantly influence the rate of oxygen transfer. Dynamic gas holdup and the difference between total and stagnant gas holdup were found to increase with an increase in gas velocity. Neither liquid velocity nor liquid temperature was determined to have a significant impact on gas holdup. A tertiary nitrification BAF pilot unit was then operated for 5 months downstream of a secondary treatment unit at a domestic wastewater treatment facility. The study investigated the oxygen transfer capabilities of the nitrifying unit with high oxygen demand requirements through a series of aeration process tests and explored the presence of oxygen transfer enhancements by further analyzing the actual transfer mechanism limitations. It was determined that (assuming OTE equals 20 percent) aerating the BAF pilot unit based on the stoichiometric aeration demand resulted in overaeration of the unit, especially at lower pollutant loading rates. Endogenous respiration contributed to only 2 to 7 percent of the total oxygen demand with regions of biomass activity changing with varying loading conditions. An enhanced oxygen transfer factor was determined in the biologically active pilot. Although it cannot be definitively concluded that the observed oxygen transfer factor is either due to biological activity or not simply an artifact of measurement/analysis techniques, the enhancement factor can be mathematically accounted for by either an increase in the KLa factor or the associated driving force using a proposed enhanced bubble theory. / Master of Science

<p>U okviru doktorske disertacije izvedena su eksperimentalna istraživanja osnovnih hidrodinamičkih i maseno-prenosnih karakteristika airlift reaktora sa spoljnom recirkulacijom sa ugrađenom vi&scaron;ekanalnom cevnom membranom u silaznu cev (ALSRM). ALSRM je radio na dva načina rada: bez mehurova u silaznoj cevi (način rada A) i sa mehurovima u silaznoj cevi (način rada B) u zavisnosti od nivoa tečnosti u gasnom separatoru. Ispitivani su uticaji prividne brzine gasa, povr&scaron;inskih osobina tečne faze, tipa distributora gasa i prisustva mehurova gasa u silaznoj cevi na sadržaj gasa, brzinu tečnosti u silaznoj cevi i zapreminski koeficijent prenosa mase u tečnoj fazi u ALSRM. Rezultati su poređeni sa vrednostima dobijenim u istom reaktoru ali bez membrane (ALSR). Sadržaj gasa u uzlaznoj i silaznoj cevi određivan je pomoću piezometarskih cevi merenjem hidrostatičkog pritiska na dnu i vrhu uzlazne i silazne cevi. Brzina tečnosti merena je pomoću konduktometrijskih elektroda dok je zapreminski koeficijent prenosa mase dobijen primenom dinamičke metode merenjem promene koncentracije kiseonika u vremenu optičkom elektrodom. Eksperimentalni rezultati pokazuju da sadržaj gasa, brzina tečnosti i zapreminski koeficijent prenosa mase zavise od prividne brzine gasa, vrste alkohola i tipa distributora gasa kod oba reaktora. Vi&scaron;ekanalna cevna membrana u silaznoj cevi uzrokovala je povećanje ukupnog koeficijenta trenja za 90% i time dovela do smanjenja brzine tečnosti u silaznoj cevi do 50%. Smanjena brzina tečnosti u silaznoj cevi povećala je sadržaj gasa do 16%. Predložene neuronske mreže i empirijske korelacije odlično predviđaju vrednosti za sadržaj gasa, brzinu tečnosti i zapreminski koeficijent prenosa mase.</p> / <p>An objective of this study was to investigate the hydrodynamics and the gas-liquid mass transfer coefficient of an external-loop airlift membrane reactor (ELAMR). The ELAMR was operated in two modes: without (mode A), and with bubbles in the downcomer (mode B), depending on the liquid level in the gas separator. The influence of superficial gas velocity, gas distributor&rsquo;s geometry and various diluted alcohol solutions on hydrodynamics and gas-liquid mass transfer coefficient of the ELAMR was studied. Results are commented with respect to the external loop airlift reactor of the same geometry but without membrane in the downcomer (ELAR). The gas holdup values in the riser and the downcomer were obtained by measuring the pressures at the bottom and the top of the riser and downcomer using piezometric tubes. The liquid velocity in the downcomer was determined by the tracer response method by two conductivity probes in the downcomer. The volumetric mass transfer coefficient was obtained by using the dynamic oxygenation method by dissolved oxygen probe. According to experimental results gas holdup, liquid velocity and gas-liquid mass transfer coefficient depend on superficial gas velocity, type of alcohol solution and gas distributor for both reactors. Due to the presence of the multichannel membrane in the downcomer, the overall hydrodynamic resistance increased up to 90%, the liquid velocity in the downcomer decreased up to 50%, while the gas holdup in the riser of the ELAMR increased maximally by 16%. The values of the gas holdup, the liquid velocity and the gas-liquid mass transfer coefficient predicted by the application of empirical power law correlations and feed forward back propagation neural network (ANN) are in very good agreement with experimental values.</p>