Numerous research efforts have been devoted to characterizing the behavior of granular materials, which is one of the main concerns of pavement engineers. For better understanding of this behavior, laboratory tests where in-situ stress conditions and traffic loads are adequately simulated are needed. This study makes use of an expanded test protocol called a performance test that includes resilient modulus as well as permanent deformation testing. This test protocol determines three nonlinear resilient modulus parameters (k1, k2, k3) and two permanent deformation parameters (?,??). The resilient modulus test results are required inputs in the Level 1 analysis of the proposed American Association of State Highway and Transportation Officials (AASHTO) Pavement Design Guide. In addition, both resilient modulus and permanent deformation test results provide material property inputs to pavement performance prediction models. This study also evaluated the within laboratory repeatability of the performance test and developed a within laboratory precision statement. Further, a statistical analysis was conducted on the test results to estimate the number of test specimens required for testing for specific reliability levels. Two test specimens are required for a reliability level of 15%. A within laboratory study was also conducted to investigate the influence of specimen size on test results. The specimen height was reduced from 12 in. (304 mm) to 8 in. (203 mm), and there was no difference in test results at a confidence level of 95%. The performance test was further used successfully in subsequent studies to evaluate the behavior of granular materials and the influence of various factors on their behavior. As fines content increased, the resilient modulus values decreased and permanent deformation increased. As the moisture content increased, the resilient modulus value decreased and the resistance to permanent deformation decreased. A simplified laboratory measurement tool that is repeatable, relatively cheap and easy to perform might prompt the use of laboratory measured values of resilient modulus in pavement design and facilitate correlation of these values to field measured values on a large scale. Use of measured data for the base properties rather than estimates would insure improved pavement designs and, in many cases, would save money in construction costs.

The current economic situation has severely affected the US road infrastructure and funding has become inadequate for either maintenance or future growth. The inverted base pavement structure is a promising alternative to achieve high quality roads at considerably lower cost than conventional pavements. The proximity of the unbound granular base layer to the tire load makes the response of the granular base critical to the performance of the pavement structure. Therefore extensive material characterization is conducted on the granular materials that make the base. In particular, a true triaxial chamber is developed to study the mechanical response and the stress-dependent stiffness of granular bases compacted at different water contents. A novel method is developed to assess the as-built stress-dependent anisotropic stiffness of granular bases in-situ using both crosshole and uphole test configurations. The two inverted base pavements built in Georgia at the Morgan County quarry haul road and the Lagrange south Loop are tested as part of this study. A nonlinear orthotropic constitutive model is selected to capture the deformational behavior of compacted granular bases. The response of the pavement is analyzed by implementing this constitutive behavior in a three-dimensional finite-element model. Different pavement structures are simulated. It is shown that thin asphalt concrete layers resting directly on granular bases deform as membranes. Finally, numerical simulations are extended to compare inverted base pavements to conventional pavements used in practice. Results highlight the inadequacy of ASSHTO’s structural layer coefficient for the analysis of inverted base pavement structures as well as the potential economic advantages of inverted base pavements.

Key factors that influence the design of paved and unpaved roads are the strength and stiffness of the pavement layers. Among other factors, the strength of pavements depends on the thickness and quality of the aggregates used in the pavement base layer. In India and many other countries, there is a high demand for good quality aggregates and the availability of aggregate resources is limited. There is a need for the development of sustainable construction methods which can handle aggregate requirements with least available resources and provide good performance. Hence it is imperative to strive for alternatives to achieve improved quality of pavements using supplementary potential materials and methods. The strength of pavement increases with increase in the thickness of the base which has a direct implication on construction cost whereas decreasing the thickness of the base makes it weak which results in low load bearing capacity especially for unpaved roads. The use of different types of geosynthetics like geocell and geogrid are a potential and reliable solution for the lack of availability of aggregates and studies are conducted in this direction. To better understand the performance of any geosynthetically reinforced base layers, it is essential to characterize the pavement material by studying the behavior of these materials under static as well as repeated loading. For unpaved roads, the base layer, made of granular aggregates plays a crucial role in the reduction of permanent deformation of the pavements. The resilient modulus (Mr) of these materials is a key parameter for predicting the structural response of pavements and for characterizing materials in pavement design and evaluation. Usually, during the design of flexible pavements, pavement materials are treated as homogeneous and isotropic. The use of rollers in the field during pavement construction leads to a higher compaction of material in the vertical direction which introduces stress-induced anisotropy in the base material. The effect of stress-induced anisotropy on the properties of the granular material is studied and discussed in the first part of the research by conducting repeated load triaxial tests. Isotropic consolidated and anisotropically consolidated samples were prepared to investigate the behavior of base materials under stress induced anisotropic conditions. An additional axial load was applied on the isotropically consolidated sample to create anisotropically consolidated sample. The axial loading was provided such that the stress ratio (σ1/σ3), during anisotropic consolidation was kept constant for all the tests at different confining pressures. The effect of repeated loading on the permanent deformation and the resilient modulus for both isotropically and anisotropically consolidated samples, at different confining pressure and loading conditions, are discussed. The behavior of both anisotropically and isotropically consolidated samples has been explained using the record of the excess pore pressures generated during the experiments. The experimental studies show that the permanent strains measured in the vertical direction of the anisotropically consolidated samples are less compared to the results obtained for isotropically consolidated samples. The resilient moduli of the anisotropically consolidated samples were also observed to be higher than that of the isotropically consolidated sample. The study conducted on the pore pressure of both the samples explains better performance of the anisotropically consolidated samples. The studies showed that the isotropically consolidated samples showed higher pore pressures compared to the anisotropically consolidated specimens. Another factor which influences the resilient modulus of the pavement materials is the geosynthetic reinforcement. Geocell and geogrid reinforced triaxial samples were prepared to study the effect of reinforcement in the resilient modulus of the base materials. From the literature, it can be seen that most of the research in the triaxial testing equipment were carried out in the non-destructive range of confining pressure and deviatoric stress. Several studies have been conducted by the researchers to visualize the pavement response in the elastic range. However, the studies in the plastic creep range and incremental collapse range were highly limited. In the current study, testing is carried out on the triaxial samples for two different stress ranges. In the first sections, loading was applied in the elastic and elastic shakedown range as per AASTHO T-307. For various loading sequences, a comparative analysis has been done for the resilient modulus of the geogrid and geocell. In the next section, the loading was applied on the sample in the plastic shakedown range and incremental collapse range. The results of the permanent strains and resilient modulus of the sections are compared with the corresponding results of the unreinforced section. In the plastic shakedown and incremental collapse range also the permanent strains of reinforced samples were less than those observed in the unreinforced section. The performance of geosynthetically reinforced pavement layers can be better understood by studying the samples prepared under realistic field conditions. In the case of triaxial experiments the sample size is very less compared to the field conditions and the effect of other pavement layers on the performance of the base layers cannot be studied on triaxial samples. Samples were prepared in the laboratory by modeling the pavement sections in a cuboidal tank, in which different pavement layers are laid one over the other, and a static loading or repeated loading is applied to overcome the bottleneck of small sample size in the triaxial setup. The experiments were conducted on the unreinforced section; geocell reinforced section and geogrid reinforced section placed above strong and weak subgrade. The results of the study are examined regarding the resilient deformation, permanent deformation, pressure distribution and strain measurements for different thicknesses of base layers under repeated loading. The initial parts of the study present the results of experiments and analysis of the results to understand the behavior of geocell reinforced granular base during repeated loading. In this study, an attempt is made to understand the various factors which influence the behavior of geocell reinforced granular base under repeated loading by conducting plate load tests. The loads applied on the pavements are much higher than the standard axle loading used for the design of pavements. High pressure was applied on all the test sections to simulate these higher loading conditions in the field. The optimum width and height of the geocell to be provided, to get maximum reduction in permanent deformation is studied in detail. The effect of resilient deformation of reinforced and unreinforced base layers is quantified by calculating the resilient modulus of these layers. The studies showed that the geocell reinforcement was effective in reducing the permanent and resilient deformations of base layer when compared to the unreinforced samples. The resilient modulus calculated was higher for the reinforced sample with half of the thickness of the unreinforced sample. The effect of reinforcement in the stress distribution within the base layer is also studied by measuring the pressures at different depths of the base layer. The results showed that the pressure getting transferred to the subgrade level was much lower in the case of geocell reinforced base layer. The ultimate aim of any pavement design method is to reduce the distress in the subgrade level and thus leading to increased life of pavements. Pressures at the subgrade level for reinforced and unreinforced sections are studied in detail, the main parameter under study being the stress distribution angle, to investigate the distress in the subgrade level. It was observed that the geocell reinforced sample showed higher stress distribution angle when compared to its unreinforced counterpart. Another important factor that has to be studied is the strains at the subgrade level since it is the governing factor of causing rutting in the pavements. From the experiments conducted in the study, it was shown that the reinforcement is very effective in reducing the strains at the top of subgrades. The implications of the current study are brought out in terms of improved pavement performance as the carbon emission reductions. It is important to analyze the performance of reinforced section under realistic field conditions. To do that experiment were conducted on reinforced and unreinforced base layers placed on top of weak subgrade material. The study showed that the reinforcements are effective in reducing the deformations under weak subgrade conditions also but not as effective as it was under strong subgrade case. The experimental results were then validated with the two-dimensional mechanistic-empirical model for geocell reinforced unpaved roads for predicting the performance of pavements under a significant number of cycles. The modified permanent deformation model which incorporates the triaxial test results and strains measured directly from the base sections were used to model and validate. Plate load experiments were also conducted on base layers reinforced with geogrid to understand the behavior of these reinforced samples under repeated loading. Several factors like the width of the geogrid to be provided and the depth of placing the geogrid in the base layer were studied in detail to achieve maximum reduction in deformations. Permanent and resilient deformation studies were carried out for both reinforced and unreinforced sections of varying thicknesses, and a comparison was made to understand the effect of reinforcement. The geogrid reinforcement could effectively reduce the permanent and resilient deformations when compared to the unreinforced sections. A study was also carried out on the resilient modulus, which explained the better performance of the geogrid reinforced samples by showing higher resilient modulus for reinforced samples than the unreinforced specimens. The performance of the geogrid reinforced base layers was further verified by studying the pressure distribution at the subgrade level and by calculating the stress distribution angle corresponding to the reinforced and unreinforced samples. The strains at the subgrade level were also studied and compared with the unreinforced sample which showed a better performance of geogrid reinforced samples. The results from the strain gauges fixed in the geogrid were further used to model and validate the permanent deformation model. Experiments were conducted on geogrid-reinforced base layer placed above weak subgrade conditions. The results showed that the reinforcement was effective in reducing the deformations under weak subgrade conditions also. Apart from conducting the laboratory studies, experimental results were numerically modeled to accurately back-calculate the resilient moduli of the layers used in the study. 3D numerical modeling of the unreinforced and honeycomb shaped geocell reinforced layers were carried out using finite element package of ANSYS. The subgrade layer, geocell material, and infill material were modeled with different material models to match the real case scenario. The modeling was done for both static and repeated load conditions. The material properties were changed in a systematic fashion until the vertical deformations of the loading plate matched with the corresponding values measured during the experiment. The experimental study indicates that the geocell reinforcement distributes the load in the lateral direction to a relatively shallow depth when compared to the unreinforced section. Numerical modeling further strengthened the results of the experimental studies since the modeling results were in sync with the experimental data.