In this research the effects of the fabrication processes of MEA on the output power of a DMFC stack are studied by changing hot-pressing conditions including pressure, temperature and time. Additionally, the effects of the various treatments of the MEAs on the output voltage and power are also studied after the hot-pressing process of MEA is finished. In the first experimental study the catalyst of cathode is 4.0mg/cm unsupported HP Pt black, Anode is 4.0mg/cm 80% HP Pt-Ru Alloy (1: 1), membrane is Nafion 117, and bipolar plates is heterogeneous carbon fiber bipolar plate developed by our fuel cell laboratory. The MEA for single cell includes the area of membrane 3*3 cm2 the active area of electrode 1.5*1.5 cm2. Under the hot-pressing conditions 120 oC, 100 bar and 90s, the maximum power density can reach a value of 18 mW/cm2 at the conditions of methanol concentration 3 M, air-breathing, and room temperature After several experiments, we observed that performances of MEAs decayed with time. So we designed a series of experiments to inspect the various possible reasons and try to solve this problem. The cylindrical DMFC is one of the most important developments in our lab. However, the MEAs made for plate-type DMFC do not fit the cylindrical DMFC stack properly. The electrodes easily pealed off from the membrane and the contact resistance increases after certain periods. So the hot-pressing device had been redesigned to fit the cylindrical DMFC stack. After that the total power of the 6-cell stack with total active area 15 cm2 can reach a value 135 mW. If the performance of each cell of the 6-cell stack is uniform, we expect that the total power of this stack can reach a higher value 195 mW, which can be applied to some portable electronic products.

Membrane electrode assembly (MEA) is the foundation of the single cell as well as the core of the fuel cell when generating electricity. Its work efficiency is the key factor for single cell performance. This study aims to understand the variation between the conventional method and the decal method during the MEA process. By observing the microstructure morphology of electrode and the performance of single cell, as well as analyzing internal resistance and its stabilization, the advantages and disadvantages of MEA in the two methods is analyzed. The decal condition is 135¢XC, 15 kg/cm , 2.5 min at a high temperature (50¢XC 3M methanol), in air-breathing under atmosphere system. The maximum power density is approximately 22.5 mW/cm which is very close to the result of conventional method. The decal method is better than the conventional method particularly in regards to the high current density performance. It shows that there is an efficient influence of the decal method on the methanol mass transfer and it also improves its polarization and enlarges the current. If the single cell is operated in the high temperature, the fuel mass transfer can be advanced in the decal method and its performance can be raised. However, in the manufacturing process, more time has to be spent when producing the MEA. This experiment can be used as a reference on the single cell operation environment and manufacturing time for future studies.