The work presented in this paper aims at developing a hydraulic actuation system for an ankle exoskeleton that is able to deliver a peak power of 250 W, with a maximum torque of 90 N.m and maximum speed of 320 deg/s. After justifying the choice of a servo hydraulic actuator (SHA) over an electro hydrostatic actuator (EHA) for the targeted application, some test results of a first functional prototype are presented. The closed-loop unloaded displacement frequency response of the prototype shows a bandwidth ranging from 5 Hz to 8 Hz for displacement amplitudes between +/-5mm and +/- 20mm, thus demonstrating adequate dynamic performance for normal walking speed. Then, a detailed design is proposed as a combination of commercially available components (in particular a miniature servo valve and a membrane accumulator) and a custom aluminium manifold that incorporates the hydraulic cylinder. The actuator design achieves a total weight of 1.0 kg worn at the ankle.

In Germany alone, 10,000 to 12,000 transfemoral amputations occur every year. Persistent rehabilitation efforts and advanced medical devices like prosthetic knee joints are crucial to reintegrating amputees into daily life successfully. Modern knee joints represent a highly integrated mechatronic system including special kinematics, a lightweight design, various sensors, microprocessors and complex algorithms to control a damping system in the context of the given situation. A knee joint is a passive system and normally has no actuator for an active movement. To enable a natural gait pattern, dampers decelerate the swinging speed of the prosthesis depending on the walking speed and situation. The invention of a novel knee joint called VarioKnie provides two kinematics - a monocentric and a polycentric one. Both kinematics have diametrical advantages and the user can choose the preferred setting through an electromechanical switching unit. With this knee joint in mind, a special hydraulic damper is developed to support both kinematics. Requirements and technical data are provided in the present paper. State of art are microprocessor-controlled knee joints with only one kinematic and either a hydraulic, a pneumatic, or a rheological damper.

A new camless electrohydraulic valve train concept for combustion engines was developed at Empa (Swiss Federal Laboratories for Materials Science and Technology, Dübendorf, Switzerland) and tested on a spark ignition passenger car engine. Besides full flexibility with regard to lift and timing of the engine gas exchange valves it features robustness, simplicity and in particular a low own drive power need due to a maximum of hydraulic energy recuperation. The engine test results confirm substantial efficiency gains in classical as well as in hybrid power trains while also maintaining additional advantages. The system also has the potential to become a key element for load control of piston based compressors and expanders, reciprocating Joule Cycle engines and derivable future electricity storage systems.

This paper presents a conceptual study aiming to improve the compactness of electro-hydraulic compact drives (ECD ). In most current ECD architectures, gas accumulators are used as volume compensators for the flow imbalance emerging whenever asymmetric single rod cylinders are used. To stay within a required reservoir pressure range typically from two to four bar, a large gas volume is required, compromising system compactness. Combining conventional ECD architectures with a bootstrap reservoir offers a greater degree of freedom in system design, which enables downsizing or avoidance of the gas volume. Another potential benefit by including a bootstrap reservoir is the possibility of elevating the backpressure of the ECD thus enhancing drive stiffness, expanding the application range and market acceptance. Based on an open analysis of the solution space occurring when introducing a bootstrap reservoir, three system architectures are selected for a conceptual study. The results show that the downsizing potential is strongly dependent on the maximum friction force and the area ratio of the bootstrap reservoir pistons, while a linear analysis reveals that for some system architectures the bootstrap reservoir may severely influence the system dynamics. Simulation results confirm the functionality of the proposed system architectures, and show that a potential for downsizing/avoiding the gas volume, as well as increasing the ECD stiffness is present.

This paper discusses the potential of centralized or decentralized electro-hydraulic (EH)-drives in comparison to conventional hydraulic systems. The systems are presented in diagrams covering the major electric and hydraulic components for an exemplary application, but also include specific technical data like the sizing of the components according to power, pressure, rotational speeds etc. In a second step, all systems are compared and evaluated based on criteria like design effort, energy saving potential, controllability, and servicing and maintenance of the machine. The resulting effects on fuel consumption are summarized as well. Finally, an evaluation of the potential of EH-drives in construction machinery and a derivation of the demands for future customization of electro-hydraulic linear drives is given on the basis of a SWOT-analysis from the point of view of a construction machinery OEM.

Animals exploit soft structures to move smoothly and effectively in complex natural environments. These capabilities have inspired robotic engineers to incorporate soft actuating technologies into their designs. Developing soft muscle-like actuation technology is one of the grand challenges in the creation of soft-body robots that can move, deform their body, and modulate body stiffness. This paper presents the development of smart pneumatic McKibben muscles woven and reinforced by using conductive insulated wires to equip the muscles with an inherent sensing capability, in which the deformation of the muscles can be effectively measured by calculating the change of wire inductance. Sensing performance of a variety of weaving angles is investigated. The ideal McKibben muscle models are used for analysing muscle performance and sensing accuracy. The experimental results show that the contraction of the muscles is proportional to the measured change of inductance. This relationship is applied to a PID control system to control the contraction of smart muscles in simulation, and good control performance is achieved. The creation of smart muscles with an inherent sensing capability and a good controllability is promising for operation of future soft robots.

Magnetic Shape Memory (MSM) alloys show a superelastic behaviour with possible deformation rates up to 6% until 12% and a sufficient lifetime performance [1, 2]. In this paper, a passive application for a superelastic Ni-Mn-Ga-alloy is presented by using the MSM element as an accurately defined inner friction in a system of a multistable actuator, in particular a multistable proportional valve. The multistable valve is characterized by a currentless holding of the valve displacement in any position of the stroke. This circumstance makes the concept a very low energy consumption valve, compared to conventional proportional valves with solenoid actuators. The new aspect of a rigid connection of MSM Materials enables an absorption of tension as well as compressive forces. To realize an applicable controlling valve, a simple and effective controlling strategy has been implemented. Due to the stabilizing effect of the MSM element, an accurate controlling of the valve stroke and the usage for example as a pressure-, mass-flow or temperature-controlling valve was made possible. Furthermore, some potential applications in pneumatics as well as in hydraulics are presented.

In the automotive industry, the Safety Function-FMEA according to ISO 26262 and its application to functional safety relevant systems is a well-established process in the form of Automotive Safety Integrity Levels (ASILs). These represent the failure mitigation that must be applied to ensure an acceptable residual risk of malfunctioning behaviour. The DIN EN ISO 13849 (ISO 13849) already describes a process to reduce risks for machines which starts with a Hazard And Risk Analysis (HARA) as described in DIN EN ISO 12100 and concludes with the Safety Requirements Specification (SRS). The SRS is a functional and technical safety concept defining requirements and guidelines to make sure the design conforms to defined safety goals. ISO 13849 lists important faults and failures for various technologies. The defined Safety Functions (SFs) can be classified in corresponding categories that lead to the particular hardware/system structure. This applies to mechatronic systems consisting of at least one sensor, one control unit and one actuator to monitor the system and effect a response in case of failure. Compared to the methods described in ISO 13849, the Safety Function-FMEA allows systematic identification of additional failures resulting from combinations of effects, rather than only listing the main failure causes. Based on the complexity of the machines it is highly recommended to perform a Safety Function-FMEA as a complementary method to assess and improve the overall safety of machinery.

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliability

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group A: Materials Group B: System design & integration Group C: Novel system solutions Group D: Additive manufacturing Group E: Components Group F: Intelligent control Group G: Fluids Group H | K: Pumps Group I | L: Mobile applications Group J: Fundamentals