To enable a crewed mission to Mars, precision landing capabilities of Entry, Descent, and Landing (EDL) systems must be improved. The need for larger payloads, higher landing sites, and controllability has motivated the National Aeronautics and Space Administration (NASA) to invest in new technologies to replace traditional rigid aeroshell systems, which are limited in size by the payload envelope of existing launch vehicles. A Hypersonic Inflatable Aerodynamic Decelerator (HIAD) is an emerging technology that provides an increased drag area by inflating the aeroshell to diameters not possible with rigid aeroshells, allowing the vehicle to decelerate higher in the atmosphere, offering access to higher landing sites with more timeline margin. To enable a crewed mission to Mars, future entry vehicles will require precision landing capabilities that go beyond heritage EDL guidance strategies that utilize fuel-intensive and error-prone bank reversals. A novel Direct Force Control (DFC) approach of independently controlling the lift and side force of a vehicle that utilizes a HIAD with an aerodynamic shape morphing capability is proposed. To date, the mechanisms and controls required to morph an inflatable structure to generate lift have not been explored. In this dissertation, novel morphing HIAD concepts are investigated and designed to satisfy mission requirements, aerodynamic tools are built to assess the aerodynamic performance of morphed blunt body shapes, and a structural feasibility study is performed using models correlated to test data to determine the forces required to generate the desired shape change based on a crewed mission to Mars. A novel control methodology is introduced by applying a unique DFC strategy to a morphing HIAD to enhance precision landing capabilities of EDL systems, and the ability of a morphing HIAD to safely land a vehicle on Mars is assessed by performing a closed-loop feedback simulation for a Mars entry trajectory. Finally, a control mechanism is demonstrated on a small-scale inflatable structure. Conclusions and contributions of this research are presented along with a discussion of future research opportunities of morphing HIADs. / PHD

Inflatable Aerodynamic Decelerators (IADs) are a candidate technology NASA began investigating in the late 1960’s. Compared to supersonic parachutes, IADs represent a decelerator option capable of operating at higher Mach numbers and dynamic pressures. IADs have seen a resurgence in interest from the Entry, Descent, and Landing (EDL) community in recent years. The NASA Space Technology Roadmap (STR) highlights EDL systems, as well as, Materials, Structures, Mechanical Systems, and Manufacturing (MSMM) as key Technology Areas for development in the future; recognizing deployable decelerators, flexible material systems, and computational design of materials as essential disciplines for development. This investigation develops a multi-scale flexible material modeling approach that enables efficient high-fidelity IAD design and a critical understanding of the new materials required for robust and cost effective qualification methods. The approach combines understanding of the fabric architecture, analytical modeling, numerical simulations, and experimental data. This work identifies an efficient method that is as simple and as fast as possible for determining IAD material characteristics while not utilizing complicated or expensive research equipment. This investigation also recontextualizes an existing mesomechanical model through validation for structures pertaining to the analysis of IADs. In addition, corroboration and elaboration of this model is carried out by evaluating the effects of varying input parameters. Finally, the present investigation presents a novel method for numerically determining mechanical properties. A sub-scale section that captures the periodic pattern in the material (unit cell) is built. With the unit cell, various numerical tests are performed. The effective nonlinear mechanical stiffness matrix is obtained as a function of elemental strains through correlating the unit cell force-displacement results with a four node membrane element of the same size. Numerically determined properties are validated for relevant structures. Optical microscopy is used to capture the undeformed geometry of the individual yarns.

Since the 1970's, NASA has relied on the use of rigid aeroshells and supersonic parachutes to enable robotic mission to Mars. These technologies are constrained by size and deployment condition limitations that limit the payload they can deliver to the surface of Mars. One candidate technology envisioned to replace the supersonic parachute is the supersonic inflatable aerodynamic decelerator (IAD). This dissertation presents an overview of work performed in maturing a particular type of IAD, the tension cone. The tension cone concept consists of a flexible shell of revolution that is shaped so as to remain under tension and resist deformation. Systems analyses that evaluated trajectory impacts of a supersonic IAD demonstrated several key advantages including increases in delivered payload capability of over 40%, significant gains in landing site surface elevation, and the ability to accommodate growth in the entry mass of a spacecraft. A series of supersonic wind tunnel tests conducted at the NASA Glenn and Langley Research Centers tested both rigid and flexible tension cone models. Testing of rigid force and moment models and pressure models demonstrated the new design to have favorable performance including drag coefficients between 1.4 and 1.5 and static stability at angles of attack from 0º to 20º. A separate round of tests conducted on flexible tension cone models showed the system to be free of aeroelastic instability. Deployment tests conducted on an inflatable model demonstrated rapid, stable inflation in a supersonic environment. Structural modifications incorporated on the models were seen to reduce inflation pressure requirements by a factor of nearly two. Through this test program, this new tension cone IAD design was shown to be a credible option for a future flight system. Validation of CFD analyses for predicting aerodynamic IAD performance was also completed and the results are presented. Inviscid CFD analyses are seen to provide drag predictions accurate to within 6%. Viscous analyses performed show excellent agreement with measured pressure distributions and flow field characteristics. Comparisons between laminar and turbulent solutions indicate the likelihood of a turbulent boundary layer at high supersonic Mach numbers and large angles of attack.