Submitted by Automa??o e Estat?stica (sst@bczm.ufrn.br) on 2016-03-22T00:17:59Z No. of bitstreams: 1 JoelNogueiraGoncalves_TESE.pdf: 6906770 bytes, checksum: 9b8cff5d1a328939a9f33db88bfb62ff (MD5) / Approved for entry into archive by Arlan Eloi Leite Silva (eloihistoriador@yahoo.com.br) on 2016-03-22T22:13:02Z (GMT) No. of bitstreams: 1 JoelNogueiraGoncalves_TESE.pdf: 6906770 bytes, checksum: 9b8cff5d1a328939a9f33db88bfb62ff (MD5) / Made available in DSpace on 2016-03-22T22:13:02Z (GMT). No. of bitstreams: 1 JoelNogueiraGoncalves_TESE.pdf: 6906770 bytes, checksum: 9b8cff5d1a328939a9f33db88bfb62ff (MD5) Previous issue date: 2015-02-24 / A ind?stria de isoladores el?tricos cer?micos utiliza mat?rias primas nobres como argilas de queima branca silicosas e ou aluminosas, com a finalidade de oferecer plasticidade a massa e contribuir nas propriedades el?tricas e mec?nicas requeridas ao produto, e o feldspato com a fun??o de fundente. Na composi??o das massas a literatura indica que a argila participa com percentuais entre 20 e 32, e o feldspato de 8 a 35, sendo materiais de custos significativos. Nesta pesquisa foi realizada a substitui??o total da argila comercial, pela argila de queima branca da regi?o de Santa Luzia no sul da Bahia e substitui??o parcial do feldspato pelo res?duo de cinza da queima da casca de caf? conilon, da regi?o extremo sul da Bahia. O objetivo das substitui??es destes materiais foi comprovar sua viabilidade t?cnica, bem como focar aten??o da ind?stria cer?mica para o embri?o de p?lo cer?mico existente na regi?o sul e extremo sul da Bahia, que possui reservas significativas de materiais nobres como a argila de queima branca de Santa Luzia, caulins, quartzos e feldspatos, al?m de gerar volume significativo do fundente alternativo, res?duo de cinza de queima da casca de caf? conilon. A argila Santa Luzia ? mat?ria prima nobre cuja atual aplica??o comercial ? na produ??o de telhas brancas. O fundente res?duo de cinza de casca de caf? ? descartado nos locais de produ??o com impacto ambiental negativo. Foram utilizados diagramas de fase e delineamento de misturas para otimiza??o e redu??o de custos na pesquisa. Os resultados comprovaram as expectativas de obten??o de isoladores el?tricos cer?micos com a argila de queima branca de Santa Luzia, e substitui??o de at? 35,4 % do feldspato, por res?duo tratado de cinza de queima de casca de caf? conilon. O delineamento de misturas que apresentou os melhores resultados foi para a formula??o com percentuais de: argila 26,4 a 30,4%; caulim 14,85 a 17,1%; feldspato de 12,92 a 16,96%; res?duo R2 de 7,08 a 9,2% e quartzo de 32,5 a 38,75%, percentuais em rela??o ? massa total da mistura. Os melhores resultados indicados pelo modelo do delineamento de misturas foram; porosidade 0,2 a 1,4%, absor??o de ?gua de 0,1 a 0,7%, resist?ncia mec?nica ? flex?o de 35 a 45 MPa, rigidez diel?trica de 35 a 41 kV/cm, resistividade transversal de 8x109 a 2,5x1010 ?.cm e a constante diel?trica ? /?0 de 7 a 10,4, atendendo aos par?metros para fabrica??o de isoladores el?tricos cer?micos de baixa e m?dia tens?o. / The electrical ceramic insulators industry, uses noble raw materials such as siliceous and aluminous clays of white burning, in order to provide plasticity of the mass and contribute to electrical and mechanical properties required of the product, and feldspar with the flux function In literature references the composition of the masses indicates that the clay participates in percentage between 20 and 32, and feldspar 8 to 35, these materials have significant cost. In this research was performed the total replacement of commercial clay, for white burning clay from Santa Luzia region in southern Bahia and partial replacement of feldspar by ash residue of husk conilon coffee burning, from extreme south of Bahia. The objective of replacement these raw materials is to aver its technical feasibility and call attention for the embryo pole of ceramic industry for the existing in the south and extreme south of Bahia, which has significant reserves of noble raw materials such as clay white burning, kaolin, quartz and feldspar, and generates significant volume of gray husk conilon coffee as alternate flux. Clay Santa Luzia is prima noble material whose current commercial application is the production of white roofing. The residue of coffee husk ash is discarded near of production sites and is harmful to the environment. Phase diagrams and statistic design of experiments, were used for optimization and cost savings in research. The results confirmed the expectations of obtaining electrical ceramic insulators, with white burning clay of Santa Luzia and partial replacement up to 35.4% of feldspar, by treaty residue of conilon ash coffee husk burning. The statistic design that showed best results was for formulation with percentages of: clay 26.4 to 30.4%; kaolin 14.85 to 17.1%; feldspar 12.92 to 16.96%; R2 residue 7.08 to 9.2% and Quartz 32.5 to 38.75%, relative to the total mass of the mixture. The best results indicated; 0.2 to 1.4% apparent porosity , water absorption 0.1 to 0.7%, flexural strength 35 to 45MPa , dielectric strength 35-41 kV/cm , the transverse resistivity 8x109 2.5x1010 ?.cm and for the dielectric constant ?/?0 7 to 10.4, specification parameters for manufacturing ceramic electrical insulators of low and medium voltage.