Thesis (M. Phil.)--University of Hong Kong, 1993.

Master of Science / Department of Civil Engineering / Robert J. Peterman / As of 2005, 23% of the bridges in the Kansas infrastructure are classified as structurally deficient or functionally obsolete according to the ASCE Infrastructure Report Card (ASCE, 2008). One alternative to replacing the entire bridge structure is replacing only the superstructure with lightweight concrete. This option is more economical for city, county, and state governments alike. Replacing the superstructure with lightweight concrete can oftentimes allow the bridge rating to be upgraded to higher load capacities or higher traffic volumes. Furthermore, lightweight concrete can be used initially in a bridge deck to provide reduced weight and a lower modulus of elasticity, therefore lower cracking potential. The Kansas Department of Transportation is interested in the potential benefits of using lightweight aggregate concrete in Kansas bridge decks and prestressed bridge girders. This research project used three types of lightweight aggregate to develop lightweight concrete mixtures for a bridge deck and for prestressed bridge girders. Two of the lightweight aggregates were expanded shale obtained locally from the Buildex Company. One deposit was located in Marquette, Kansas, and the other in New Market, Missouri. The third lightweight aggregate source was expanded slate obtained from the Stalite Company in North Carolina. Aggregate properties including absorption, gradation, and L.A. Abrasion were evaluated. Over 150 lightweight concrete mixtures were created and tested and several mix design variables such as water-to-cement ratio, cement content, and coarse-to-fine aggregate ratio were evaluated. From these results, optimized bridge deck and optimized prestressed concrete mixtures were developed for each type of lightweight aggregate. Special concerns for lightweight aggregate concrete are addressed. These optimized concrete mixtures were then tested for KDOT acceptability standards for the concrete properties of compressive strength, tensile strength, modulus of elasticity, freeze-thaw resistance, permeability, alkali-silica reactivity, drying shrinkage, and autogenous shrinkage. All concrete mixtures performed satisfactorily according to KDOT standards. In addition, an internal curing effect due to the moisture content of the lightweight aggregate was observed during the autogenous shrinkage test.

Currently, NCHRP Report 356 has published an equation to estimate the ultimate strength of the local zone in normal weight concrete. The local zone is the area of concrete directly ahead of the bearing plate. The equation can be broken into two distinct parts: unconfined bearing strength of concrete enhanced by the A/A_b ratio and the enhancement of strength due to the presence of confining. Research has shown that the strength enhancement of the A/Ab ratio and confining reinforcing is less in lightweight concrete than in normal weight concrete. To determine the strength of the local zone in lightweight concrete 30 reinforced prisms, 2 unreinforced prisms, and concrete cylinders were tested. The dimensions of the prisms were 8 in. x 8 in. x 16 in. and the cylinders were 4 in. x 8 in. cylinders. The simulated reinforcing in the prisms extended only through the top 8 in. of the prism and consisted of either ties or spirals with different spacing or pitch, respectively. To determine the effect of the A/A_b ratio for each spacing or pitch arrangement of the reinforcing, one of two different size bearing plates were used. From the testing performed in this research and other research, it is apparent that the NCHRP equation is unconservative when estimating the ultimate strength of the local zone in lightweight concrete. By modifying both parts of the NCHRP equation it is possible to conservatively predict the ultimate strength of the local zone in lightweight concrete. Also investigated in this thesis are equations to predict the splitting cylinder strength and modulus of elasticity of lightweight concrete. For a sand-lightweight concrete, as defined by ACI 318-05 Building code and Commentary, the splitting tensile strength can be accurately predicted by multiplying the square root of the compressive strength by 5.7. / Master of Science

Master of Science

Yes / With the technological advances in the field of building materials, there has been an increasing focus on the research of lightweight concrete made with coated aggregates for improving the durability of concrete. In this study, pumice aggregates were coated with cast-based polyester to obtain polymer-coated pumice aggregates (PCPA). Lightweight concretes were produced with different cement dosages (200, 250 and 300) and PCPAs at different ratios (0%, 50% and 100%). Physical properties, mechanical strength, thermal properties and internal structure analysis (SEM-EDS) of the produced concrete samples were performed. According to the RILEM functional classification of lightweight concrete, the test results showed that REF D300 and REF D250 dosage series are in the semi-load-bearing lightweight concrete class, and the other all series are in the insulation concrete class, and the produced concretes can be classified as lightweight insulation materials. It can also be used in non-load-bearing walls or as an alternative lightweight insulation material. / The first author wish to thank the support of Scientific and Technical Research Council (TUBITAK) BIDEB-2219 Postdoctoral Research (Project Number: 1059B192100644) and the second author also thank to the Düzce University.

A utilização de concreto leve decorre especialmente dos benefícios promovidos pela redução da massa específica do material, tais como menores esforços nas estruturas, economia com fôrmas e cimbramento, além de diminuição dos custos com transporte e montagem de construções pré-fabricadas. Atualmente, além das questões técnicas e econômicas, a escolha dos materiais de construção deve levar em conta os aspectos ambientais. Portanto, o uso de poliestireno expandido (EPS) na produção de concreto pode abrir portas para o emprego de resíduos de materiais dessa natureza, e ainda usufruir de sua baixa massa específica nas aplicações estruturais. Este trabalho teve como objetivo determinar as principais características do concreto leve com pérolas (esferas) de EPS, também conhecido como Concreto Ultraleve® ou Concreflex®, características essas necessárias para projetar elementos estruturais, e analisar o comportamento de lajes produzidas com esse novo material. Mais especificamente, foram determinadas características mecânicas, tais como: resistência à compressão, módulo de elasticidade e resistência à tração, na compressão diametral e na flexão, além de características de deformação de longo prazo, como retração e fluência. Também foi determinada a massa específica e avaliada sua relação com as características mecânicas, além dos ensaios de modelos de lajes unidirecionais produzidas com esse concreto. Para analisar a possibilidade de aplicação prática do concreto leve com EPS em lajes, foram elaboradas tabelas para pré-dimensionamento de lajes unidirecionais e bidirecionais com o novo material, nas quais essas lajes foram comparadas com as de concreto comum. Com base no procedimento experimental e nos resultados dos ensaios, o objetivo de determinar as características necessárias para projetar elementos estruturais de Concreto Leve com EPS foi alcançado. Pode-se ainda afirmar que o concreto estudado, com aproximadamente metade da massa específica dos concretos convencionais, apresenta características compatíveis com a produção e o uso comercial de lajes maciças, principalmente pré-moldadas, o que pode ser estendido a outros elementos que não necessitem de concretos com resistência muito alta. Também foi avaliado o comportamento de modelos de lajes de concreto leve com poliuretano (PU), de maneira semelhante ao estudo realizado com EPS, incluindo a caracterização do concreto de cada modelo. Para complementar a análise de desempenho do concreto leve com EPS, apresentou-se um estudo de carbonatação, que comprovou a excelente condição desse novo material com relação à durabilidade. / The use of lightweight concrete is mainly due to the benefits provided by reducing the density of the material such as smaller efforts on structures, economy of molds and scaffolding, as well as lower costs of transportation and erection of precast constructions. Currently, besides the technical and economic issues, the choice of building materials should take into account environmental aspects. Therefore, the use of expanded polystyrene (EPS) in the concrete production can open doors for the use of waste materials of this nature, and still to take advantage of its low density in structural applications. This study aimed to determine the main characteristics of the lightweight concrete with EPS beads (spheres), also named Ultra Lightweight Concrete, characteristics which are necessary to design structural members, and analyze the behavior of slabs produced with this new material. More specifically mechanical properties were determined, such as compressive strength, modulus of elasticity, and splitting and flexural tensile strength, as well as long term deformation properties such as shrinkage and creep. The density was also determined and evaluated its association with the mechanical characteristics, besides the tests of unidirectional slab models produced with this concrete. To analyze the possibility of use of the lightweight concrete with EPS in slabs, tables were compiled for pre-design of unidirectional and bidirectional slabs with this new material, in which these slabs were compared with those of common concrete. Based on the experimental procedure and results of tests, the aim of determine the characteristics necessary to design structural elements of lightweight concrete with EPS has been achieved. Can be also said that the studied concrete, with about half the density of conventional concrete, presents mechanical characteristics compatible with commercial production and use of slabs, mainly precast, conclusion which can be extended to other components that do not require concretes with very high strength. It was also assessed the behavior of slab models of lightweight concrete with polyurethane (PU) in a similar way to the study carried out with EPS, including the characterization of concrete for each model. To complement the performance analysis of the lightweight concrete with EPS a study of carbonation was presented, which proved the excellent condition of this new material with respect to durability.

A utilização de concreto leve decorre especialmente dos benefícios promovidos pela redução da massa específica do material, tais como menores esforços nas estruturas, economia com fôrmas e cimbramento, além de diminuição dos custos com transporte e montagem de construções pré-fabricadas. Atualmente, além das questões técnicas e econômicas, a escolha dos materiais de construção deve levar em conta os aspectos ambientais. Portanto, o uso de poliestireno expandido (EPS) na produção de concreto pode abrir portas para o emprego de resíduos de materiais dessa natureza, e ainda usufruir de sua baixa massa específica nas aplicações estruturais. Este trabalho teve como objetivo determinar as principais características do concreto leve com pérolas (esferas) de EPS, também conhecido como Concreto Ultraleve® ou Concreflex®, características essas necessárias para projetar elementos estruturais, e analisar o comportamento de lajes produzidas com esse novo material. Mais especificamente, foram determinadas características mecânicas, tais como: resistência à compressão, módulo de elasticidade e resistência à tração, na compressão diametral e na flexão, além de características de deformação de longo prazo, como retração e fluência. Também foi determinada a massa específica e avaliada sua relação com as características mecânicas, além dos ensaios de modelos de lajes unidirecionais produzidas com esse concreto. Para analisar a possibilidade de aplicação prática do concreto leve com EPS em lajes, foram elaboradas tabelas para pré-dimensionamento de lajes unidirecionais e bidirecionais com o novo material, nas quais essas lajes foram comparadas com as de concreto comum. Com base no procedimento experimental e nos resultados dos ensaios, o objetivo de determinar as características necessárias para projetar elementos estruturais de Concreto Leve com EPS foi alcançado. Pode-se ainda afirmar que o concreto estudado, com aproximadamente metade da massa específica dos concretos convencionais, apresenta características compatíveis com a produção e o uso comercial de lajes maciças, principalmente pré-moldadas, o que pode ser estendido a outros elementos que não necessitem de concretos com resistência muito alta. Também foi avaliado o comportamento de modelos de lajes de concreto leve com poliuretano (PU), de maneira semelhante ao estudo realizado com EPS, incluindo a caracterização do concreto de cada modelo. Para complementar a análise de desempenho do concreto leve com EPS, apresentou-se um estudo de carbonatação, que comprovou a excelente condição desse novo material com relação à durabilidade. / The use of lightweight concrete is mainly due to the benefits provided by reducing the density of the material such as smaller efforts on structures, economy of molds and scaffolding, as well as lower costs of transportation and erection of precast constructions. Currently, besides the technical and economic issues, the choice of building materials should take into account environmental aspects. Therefore, the use of expanded polystyrene (EPS) in the concrete production can open doors for the use of waste materials of this nature, and still to take advantage of its low density in structural applications. This study aimed to determine the main characteristics of the lightweight concrete with EPS beads (spheres), also named Ultra Lightweight Concrete, characteristics which are necessary to design structural members, and analyze the behavior of slabs produced with this new material. More specifically mechanical properties were determined, such as compressive strength, modulus of elasticity, and splitting and flexural tensile strength, as well as long term deformation properties such as shrinkage and creep. The density was also determined and evaluated its association with the mechanical characteristics, besides the tests of unidirectional slab models produced with this concrete. To analyze the possibility of use of the lightweight concrete with EPS in slabs, tables were compiled for pre-design of unidirectional and bidirectional slabs with this new material, in which these slabs were compared with those of common concrete. Based on the experimental procedure and results of tests, the aim of determine the characteristics necessary to design structural elements of lightweight concrete with EPS has been achieved. Can be also said that the studied concrete, with about half the density of conventional concrete, presents mechanical characteristics compatible with commercial production and use of slabs, mainly precast, conclusion which can be extended to other components that do not require concretes with very high strength. It was also assessed the behavior of slab models of lightweight concrete with polyurethane (PU) in a similar way to the study carried out with EPS, including the characterization of concrete for each model. To complement the performance analysis of the lightweight concrete with EPS a study of carbonation was presented, which proved the excellent condition of this new material with respect to durability.

Este trabalho teve como objetivo analisar o comportamento do concreto leve com pérolas de poliestireno expandido (expanded polystyrene – EPS), para posterior utilização em estruturas pré-moldadas constituídas, por exemplo, por painéis de paredes e lajes sujeitas a ações mecânicas. Também foram considerados parâmetros de durabilidade e mecanismos de redução da porosidade. Dentre um universo de solicitações a que as estruturas de concreto leve podem estar submetidas, analisaram-se, para diferentes dosagens: resistência à compressão axial, módulo de elasticidade, absorção de água, resistência à tração na compressão diametral e na flexão. Foram incorporadas pérolas de EPS como componente para proporcionar redução do peso do concreto. Esse concreto leve pode, também, conter sílica ativa para reduzir a porosidade e melhorar a durabilidade das estruturas confeccionadas com esse material. As dosagens de concreto leve com EPS estudadas foram compostas basicamente por: cimento CPV-ARI, agregado miúdo (areia), pérolas de EPS, água e aditivo superplastificante. Ao final da pesquisa, após análise de 45 misturas, observaram-se ganhos de desempenho mecânico com a adição de sílica ativa, adição de fibras de aço, ajuste na granulometria do agregado miúdo e redução do teor de EPS nas misturas, obtendo-se resistência à compressão na ordem de 16 MPa e massa aparente de 1370 kg/m³, com fator de equivalência (FE) correspondente ou superior ao de um concreto convencional de 20 MPa e 2400 kg/m³. Deve-se ressaltar que o emprego de EPS no concreto reduz o peso dos elementos de construção, estruturais ou não, e o consumo de agregados (areia e brita ou seixo), do mesmo modo que o uso de adições minerais reduz o consumo de cimento. / This study aimed to analyse the lightweight concrete behavior with expanded polystyrene beads (EPS beads) for later use in precast structures made of walls panels and slabs, for example, structures under mechanical actions. Durability parameters and mechanisms of porosity reduction were also considered. Among a universe of requests which structures of lightweight concrete can be submitted, were analysed to different mix designs: compressive strength, modulus of elasticity, water absorption, tensile strength in the splitting and in the flexure tests. EPS beads were incorporate as raw material to provide weight reduction to the concrete. This lightweight concrete can also have silica fume to reduce its porosity and to improve durability of structures made with this material. The lightweight concrete mix designs studied were basically composed by: high initial strength cement, small aggregate (sand), EPS beads, water and superplasticizer additive. At the end of the research, after 45 mixtures analysis, mechanical performance gains were observed with the addition of silica fume, addition of steel fibers, adjusting in the fine aggregate\'s particle size and reducing of EPS content in the mixtures, obtaining compressive strength in the order of 16 MPa and apparent mass of 1370 kg/m³, with equivalence factor (EF) corresponding to or higher than that of an ordinary concrete of 20 MPa and 2400 kg/m³. It should be emphasized that the use of EPS in the concrete reduces the weight of the building members, whether structural or not, and the aggregates consumption (sand and gravel or pebble), in the same way as the employment of mineral additions reduces the consumption of cement.

Este trabalho teve como objetivo analisar o comportamento do concreto leve com pérolas de poliestireno expandido (expanded polystyrene – EPS), para posterior utilização em estruturas pré-moldadas constituídas, por exemplo, por painéis de paredes e lajes sujeitas a ações mecânicas. Também foram considerados parâmetros de durabilidade e mecanismos de redução da porosidade. Dentre um universo de solicitações a que as estruturas de concreto leve podem estar submetidas, analisaram-se, para diferentes dosagens: resistência à compressão axial, módulo de elasticidade, absorção de água, resistência à tração na compressão diametral e na flexão. Foram incorporadas pérolas de EPS como componente para proporcionar redução do peso do concreto. Esse concreto leve pode, também, conter sílica ativa para reduzir a porosidade e melhorar a durabilidade das estruturas confeccionadas com esse material. As dosagens de concreto leve com EPS estudadas foram compostas basicamente por: cimento CPV-ARI, agregado miúdo (areia), pérolas de EPS, água e aditivo superplastificante. Ao final da pesquisa, após análise de 45 misturas, observaram-se ganhos de desempenho mecânico com a adição de sílica ativa, adição de fibras de aço, ajuste na granulometria do agregado miúdo e redução do teor de EPS nas misturas, obtendo-se resistência à compressão na ordem de 16 MPa e massa aparente de 1370 kg/m³, com fator de equivalência (FE) correspondente ou superior ao de um concreto convencional de 20 MPa e 2400 kg/m³. Deve-se ressaltar que o emprego de EPS no concreto reduz o peso dos elementos de construção, estruturais ou não, e o consumo de agregados (areia e brita ou seixo), do mesmo modo que o uso de adições minerais reduz o consumo de cimento. / This study aimed to analyse the lightweight concrete behavior with expanded polystyrene beads (EPS beads) for later use in precast structures made of walls panels and slabs, for example, structures under mechanical actions. Durability parameters and mechanisms of porosity reduction were also considered. Among a universe of requests which structures of lightweight concrete can be submitted, were analysed to different mix designs: compressive strength, modulus of elasticity, water absorption, tensile strength in the splitting and in the flexure tests. EPS beads were incorporate as raw material to provide weight reduction to the concrete. This lightweight concrete can also have silica fume to reduce its porosity and to improve durability of structures made with this material. The lightweight concrete mix designs studied were basically composed by: high initial strength cement, small aggregate (sand), EPS beads, water and superplasticizer additive. At the end of the research, after 45 mixtures analysis, mechanical performance gains were observed with the addition of silica fume, addition of steel fibers, adjusting in the fine aggregate\'s particle size and reducing of EPS content in the mixtures, obtaining compressive strength in the order of 16 MPa and apparent mass of 1370 kg/m³, with equivalence factor (EF) corresponding to or higher than that of an ordinary concrete of 20 MPa and 2400 kg/m³. It should be emphasized that the use of EPS in the concrete reduces the weight of the building members, whether structural or not, and the aggregates consumption (sand and gravel or pebble), in the same way as the employment of mineral additions reduces the consumption of cement.

Thesis (MScEng)--Stellenbosch University, 2013. / Cellular concrete is a type of lightweight concrete that consists only of cement, water and sand with 20 per cent air by volume or more air entrained into the concrete. The two methods used for air entrainment in cellular concrete are (1) the use of an air entraining agent (AEA), and (2) the use of pre-formed foam. If pre-formed foam is used to entrain air into the concrete the concrete is named foamed concrete and if an AEA is used the concrete is termed aerated concrete. Depending on the type of application, structural or nonstructural, cellular concrete can be designed to have a density in the range of range of 400 to 1800 kg/m3. Non-structural applications of cellular concrete include void and trench filling, thermal and acoustic insulation. Structural applications of cellular concrete include pre-cast units such as concrete bricks, partitions, roof slabs etc. Due to the high levels of air in cellular concrete it is challenging to produce compressive strengths that are sufficient to classify the concrete as structurally useful when non-autoclaving curing conditions are used. The autoclaving process combines high temperature and pressure in the forming process, which causes higher strength and reduced shrinkage. This process is also limited to prefabricated units. Non-autoclave curing conditions include moist curing, dry curing, wrapping the concrete in plastic, etc. However, now that the world is moving in an energy efficient direction, ways to exclude energy-intensive autoclaving are sought. It has for instance been found that the utilisation of high volumes of fly-ash in cellular concrete leads to higher strengths which make it possible to classify the concrete as structurally useful. Now, that there is renewed interest in the structural applications of the concrete a design methodology using an arbitrary air entraining agent needs to be found. The research reported in this thesis therefore attempts to find such a methodology and to produce aerated concrete with a given density and strength that can be classified as structurally useful. For the mix design methodology, the following factors are investigated: water demand of the mix, water demand of the mix constituents, and the amount of AEA needed to produce aerated concrete with a certain density. The water demand of the mix depends on the mix constituents and therefore a method is proposed to calculate the water demand of the mix constituents based on the ASTM flow turn table. Due to the complex nature of air entrainment in concrete, the amount of air entrained into the concrete mix is not known beforehand, and a trial and error method therefore had to be developed. The trial mixes were conducted in a small bakery mixer. From the trial mixes estimated dosages of AEA were found and concrete mixes were designed based on these mixes. The factors that influence the mix design and strength of aerated concrete include filler/cement ratio (f/c), fly-ash/cement ratio (a/c) and design target density. Additional factors that influence the strength of aerated concrete are specimen size and shape, curing, and concrete age. It was found that the sand type and f/c ratio influence the water demand of the concrete mix. Sand type and f/c ratio also influence compressive strength, with higher strength for a finer sand type and lower f/c ratios. However, the concrete density is the factor that influences the strength the most.