Supercapacitor electrodes were fabricated at a high active mass loading and exhibited enhanced electrochemical capacitance. A conceptually new salting-out extraction processing technique for the synthesis of dispersed Mn3O4-carbon nanotube (CNT) nanocomposites was developed, alleviating the need for hydrophobic solvents. The choice of isopropyl alcohol and NaCl for the extraction process offer advantages of an easy upscaling of this process. The salting out technique was shown to work with Octanohydroxyamic acid (OHA) and Lauryl Gallate (LG) as extractors and dispersants, critical to the success of the extraction. Mechanisms for surface adsorption on Mn3O4 and CNT for both OHA and LG are discussed. A secondary project was also undertaken, to investigate the use of chlorogenic acid and 3,4,5 – trihydroxybenzamide, as co-dispersing agents for MnO2 and CNTs. These molecules are used due to their unique structural properties, which are discussed. The electrodes fabricated using these co-dispersants showed significant increases in their specific capacitances and SEM imaging indicated improved mixing, compared to samples prepared without dispersants. A specific capacitance of 6.5 F g-1 was achieve at low electrical resistance, attributed to the microstructure of electrodes prepared with the co-dispersant molecules. / Thesis / Master of Applied Science (MASc) / The ever-growing realization that our energy consumption as a civilization is not sustainable, has fueled people around the globe to imagine and design new methods of energy storage, in attempts to mitigate this issue. From the foundational works of scientists, it has become clear to see that there is not “one right answer”. Instead, the unique benefits and drawbacks of energy storage technologies should be balanced and applied in situations where their properties permit a high efficacy. The intention of this work is to assist in the development of new materials to be used for energy storage devices called electrochemical supercapacitors. Novel colloidal processing techniques were developed, leading to the fabrication of high-performance electrodes, and providing further insight to the structure-properties relationship of organic extractors and co-dispersing agents for the design of nanocomposites.

Les accumulateurs nickel-hydrure métallique (NiMH) dominent actuellement le marché du stockage de l’énergie pour les véhicules hybrides. On estime à 1 milliard, le nombre de batteries NiMH produites chaque année. En fin de vie, le taux de recyclage de ces déchets électroniques reste faible, bien que la technologie NiMH contienne des quantités importantes de métaux onéreux et stratégiques. Deux grandes familles d’éléments chimiques coexistent sous forme de composés intermétalliques dans l’électrode négative: les métaux de transitions (TM) (Ni, Co, Mn et Fe) ainsi que les terres rares (REE) (La, Ce, Nd et Pr). Parmi les TM, le cobalt présente une criticité accrue. En effet, les minerais issus de réserves naturelles ne permettront pas de couvrir la demande croissante en cobalt liés au développement des technologies émergentes. Les REE produits à plus de 97 % en Chine sont au cœur des préoccupations de l’Union Européenne qui depuis 2010 pointe du doigt des techniques d’extractions dévastatrices pour l’environnement. C’est dans le but de répondre aux problématiques économiques et environnementales que le projet a été construit en associant l’entreprise de recyclage de batteries Recupyl® au laboratoire académique LEPMI grâce au financement du Labex CEMAM. L’objectif de ce travail est de proposer un procédé avec un faible impact environnemental pour le recyclage des métaux à partir de véritables accumulateurs NiMH. Pour cela, le remplacement de solvants volatiles organiques par des liquides ioniques, plus respectueux des principes de la ‘chimie verte’ sera étudié. En s’appuyant sur des procédés innovants d’extraction liquide-liquide et de récupération des éléments par hydrométallurgie et par électrochimie nous proposons une voie de valorisation des métaux présents dans ces batteries. / Nickel-metal hydride (NiMH) batteries are currently dominating the market of energy storage in hybrid electric vehicles. 1 billion cells are estimated to be produced each year. In their end-of-life, these electronical wastes exhibit low recycling rates, despite the fact that NiMH batteries contain high amounts of valuable and strategic metals. Two main metal families coexist as an intermetallic compound in negative electrodes: transition metals (TM) (Ni, Co, Mn and Fe) and rare earth elements (REE) (La, Ce, Nd and Pr). Among TM, cobalt exhibits the highest criticality rate. Indeed, natural ores will not cover the increasing cobalt demand linked to emerging technologies. REE produced at more than 97 % in China are at the centre of European Union’s preoccupations. To tackle economic and environmental issues, this project, supported by the labex CEMAM is a partnership between the company Recupyl® and the academic laboratory LEPMI. It aims at investigating on low environmental impact routes for the recycling of metals present in real spent NiMH batteries. This requires the replacement of volatile organic compounds by ionic liquids, respecting the principles of ‘green chemistry’. Based on innovative extraction and recovery processes of elements by hydrometallurgy and electrochemistry, we propose a flowsheet for the valorisation of metals from those batteries.