Packaging industries widely use Low-Density Polyethylene (LDPE) in manufacturing different types of containers to store the food products. They are difficult to model numerically in order to have similar experimental response. This research deals with the study of numerical material model parameters of continuum LDPE. It is carried out with the help of experiments along with the numerical simulation of LDPE. Study of stress-strain distribution at crack tip and elements close to the tip is carried out in the LDPE material with the pre-existing center crack with varying lengths. By implementing an optimization algorithm and automating the simulation with the help of python code, we obtain a set of parameters. This obtained data for the material can be used directly for numerical simulation in the future without carrying out additional experimental studies. After implementing the optimization algorithm is also validated, against the results that were close to the experimental response.

Defects in polyethylene film are often caused by contaminant particles in the polymer melt. In this research, particle properties obtainable from in-line melt monitoring, combined with processing information, are used to predict film defect properties. “Model” particles (solid and hollow glass microspheres, aluminum powder, ceramic microspheres, glass fibers, wood particles, and cross-linked polyethylene) were injected into low-density polyethylene extruder feed. Defects resulted when the polyethylene containing particles was extruded through a film die and stretched by a take-up roller as it cooled to form films 57 to 241mm in thickness. Two off-line analysis methods were further developed and applied to the defects: polarized light imaging and interferometric imaging. Polarized light showed residual stresses in the film caused by the particle as well as properties of the embedded particle. Interferometry enabled measures of the film distortion, notably defect volume. From the images, only three attributes were required for mathematical modeling: particle area, defect area, and defect volume. These attributes yielded two ”primary defect properties”: average defect height and magnification (of particle area). For all spherical particles, empirical correlations of these properties were obtained for each of the two major types of defects that emerged: high average height and low average height defects. Analysis of data for non-spherical particles was limited to showing how, in some cases, their data differed from the spherical particle correlations. To help explain empirical correlations of the primary defect properties with film thickness, a simple model was proposed and found to be supported by the high average height defect data: the “constant defect volume per unit particle area” model. It assumes that the product of average defect height and magnification is a constant for all film thicknesses. A numerical example illustrates how the methodology developed in this work can be used as a starting point for predicting film defect properties in industrial systems. A limitation is that each prediction yields two pairs of primary defect property values, one pair for each defect type. If it is necessary to identify the dominant type, then measurement of a length dimension of sufficient defects in the film is required.

Defects in polyethylene film are often caused by contaminant particles in the polymer melt. In this research, particle properties obtainable from in-line melt monitoring, combined with processing information, are used to predict film defect properties. “Model” particles (solid and hollow glass microspheres, aluminum powder, ceramic microspheres, glass fibers, wood particles, and cross-linked polyethylene) were injected into low-density polyethylene extruder feed. Defects resulted when the polyethylene containing particles was extruded through a film die and stretched by a take-up roller as it cooled to form films 57 to 241mm in thickness. Two off-line analysis methods were further developed and applied to the defects: polarized light imaging and interferometric imaging. Polarized light showed residual stresses in the film caused by the particle as well as properties of the embedded particle. Interferometry enabled measures of the film distortion, notably defect volume. From the images, only three attributes were required for mathematical modeling: particle area, defect area, and defect volume. These attributes yielded two ”primary defect properties”: average defect height and magnification (of particle area). For all spherical particles, empirical correlations of these properties were obtained for each of the two major types of defects that emerged: high average height and low average height defects. Analysis of data for non-spherical particles was limited to showing how, in some cases, their data differed from the spherical particle correlations. To help explain empirical correlations of the primary defect properties with film thickness, a simple model was proposed and found to be supported by the high average height defect data: the “constant defect volume per unit particle area” model. It assumes that the product of average defect height and magnification is a constant for all film thicknesses. A numerical example illustrates how the methodology developed in this work can be used as a starting point for predicting film defect properties in industrial systems. A limitation is that each prediction yields two pairs of primary defect property values, one pair for each defect type. If it is necessary to identify the dominant type, then measurement of a length dimension of sufficient defects in the film is required.

The effects of polyethylene, (PE), type, compatibilizer type and organoclay type on the morphology, rheological, thermal, and mechanical properties of ternary low density polyethylene (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE), matrix nanocomposites were investigated in this study. Ethylene &ndash / Methyl acrylate &ndash / Glycidyl methacrylate terpolymer (E-MAGMA) and Ethylene &ndash / Butyl acrylate- Maleic anhydrate terpolymer (E-BA-MAH) were used as the compatibilizers. The organoclays selected for the study were Cloisite 30B and Nanofil 8. Nanocomposites were prepared by means of melt blending via co-rotating twin screw extrusion process. Extruded samples were injection molded to be used for material characterization tests. Optimum amounts of ingredients of ternary nanocomposites were determined based on to the mechanical test results of binary blends of PE/Compatibilizer and binary nanocomposites of PE/Organoclay. Based on the tensile test results, the optimum contents of compatibilizer and organoclay were determined as 5 wt % and 2 wt %, respectively. XRD and TEM analysis results indicated that intercalated and partially exfoliated structures were obtained in the ternary nanocomposites. In these nanocomposites E-MA-GMA compatibilizer produced higher d-spacing in comparison to E-BA-MAH, owing to its higher reactivity. HDPE exhibited the highest basal spacing among all the nanocomposite types with E-MA-GMA/30B system. Considering the polymer type, better dispersion was achieved in the order of LDPE&lt / LLDPE&lt / HDPE, owing to the linearity of HDPE, and short branches of LLDPE. MFI values were decreased by the addition of compatibilizer and organoclay to the matrix polymers. Compatibilizers imparted the effect of sticking the polymer blends on the walls of test apparatus, and addition of organoclay showed the filler effect and increased the viscosity. DSC analysis showed that addition of compatibilizer or organoclay did not significantly affect the melting behavior of the nanocomposites. Degree of crystallinity of polyethylene matrices decreased with organoclay addition. Nanoscale organoclays prevented the alignment of polyethylene chains and reduced the degree of crystallinity. Ternary nanocomposites had improved tensile properties. Effect of compatibilizer on property enhancement was observed in mechanical results. Tensile strength and Young&rsquo / s modulus of nanocomposites increased significantly in the presence of compatibilizers.

A reciclagem de resíduos sólidos tem se tornado cada vez mais relevante devido a alguns fatores como os impactos ambientais ocasionados com o seu descarte inadequado, ao rigor crescente de legislação específica e ao custo elevado para o gerenciamento apropriado destes resíduos. Na área de materiais poliméricos, os resíduos poliméricos podem ser de origem pósconsumo ou pós-industrial. Alguns rejeitos industriais poliméricos possuem características estruturais ou químicas que impossibilitam o seu reaproveitamento direto no processo que o gerou, como é o caso filmes multicamadas de polietileno de baixa densidade (PEBD) com poliamida 6 (PA6), usados para a produção de embalagens. O presente trabalho teve como objetivo central o reaproveitamento de rejeitos de filmes multicamadas de PEBD com PA6 na forma de blendas recicladas destes polímeros, fazendo uso de agente compatibilizante e variação na composição das blendas com a incorporação de PA6 virgem, a fim de produzir materiais com propriedades adequadas e custo compatível para a aplicação comercial. O desenvolvimento experimental foi dividido em três etapas que consistiram na avaliação do teor mais adequado de agente compatibilizante de fases da blenda (etapa 1), na determinação do comportamento das propriedades das blendas não compatibilizadas em diferentes composições de rejeito do filme multicamada e PA6 virgem (etapa 2) e na associação do uso de compatibilizante com variação das composições das blendas (etapa 3). A partir da execução experimental das atividades das etapas 1 e 2 do trabalho foi possível determinar que o teor de 2,5% do agente compatibilizante polietileno grafitizado com anidrido maleico (PEg- AM) é o mais adequado para compatibilizar as blendas poliméricas e que a maioria das suas propriedades das blendas apresentam um comportamento próximo ao aditivo linear, que leva em consideração somente as propriedades iniciais dos componentes poliméricos PEBD e PA6 isolados. Os diversos materiais gerados no desenvolvimento desta pesquisa apresentam desempenho de propriedades e custo de produção variáveis em função do teor de PA6 nas blendas, que podem viabilizar o uso deste material reciclado em aplicações comerciais específicas. / Recycling of solid waste has been an important issue due to some factors such as environmental damage caused by inappropriate discards, increasing rigor of specific legislation and high cost to the appropriate management of these waste. Polymeric waste can be originated from post-consume or post-industrial sources. Some polymeric waste have chemical or structural characteristics that difficult their direct reuse in the same productive process such as multilayer film of low density polyethylene (LDPE) and polyamide 6 (PA6), which are used for packing. The aim of this work has been the study the mechanical recycling of multilayer films of PEBD and PA6 as PEBD/PA6 blends with adequate properties and compatible cost for commercial applications. The experimental development has been performed in 3 steps, which correspond to evaluation of more adequate content of compatibilizer agent for interface of blends (step 1), determination of behavior of the properties of blends without compatibilizer agent on different compositions of waste form multilayer films (step 2) and production of blends with compatibilizer agent graphitized polyethylene with maleic anhydride (PE-g-MA) (step 3). Has been verified that the content of 2.5% of PE-g-MA is more adequate to be used in the compatibilization of recycled PEBD/PA blends and that the performance of the blends dependents of the content of PA6 in the material. The recycled materials have potential for commercial applications.

As poliolefinas, em especial os polietilenos (PE) são materiais poliméricos muito utilizados para a produção de filmes tubulares, sendo um dos materiais mais amplamente empregado na indústria de embalagens flexíveis. Dentre os diversos PE industriais, o polietileno de baixa densidade (PEBD) apresenta propriedades reológicas únicas em comparação aos PE lineares e os de alta densidade. A alta viscosidade e as numerosas ramificações longas encontradas neste polímero influenciam na redução da produtividade quando processados. Aditivos das mais variadas composições são adicionados ao polietileno durante o processo de extrusão tubular a fim de melhorar suas propriedades. Um dos aditivos mais empregados para facilitar o fluxo do fundido para processamento de filmes são as ceras sintéticas, sendo a mais usada a de polietileno oxidado (CP). Na procura de alternativas de cera de fonte orgânica e/ou de fonte natural, o objetivo deste trabalho é avaliar a influência do tipo e teor de cera na processabilidade e propriedades finais de filmes tubulares de PEBD. Foram usados 3 tipos de ceras: CP (cera de polietileno), a carnaúba (CC) e o monoestearato de glicerol (CM), sendo processadas 4 formulações de PEBD/cera nas proporções mássicas de 99,5/0,5; 99/1; 98/2 e 96/4 m/m com os três tipos de cera e comparados com o PEBD sem cera. Os filmes foram caracterizados através de ensaios físicos, ópticos, químicos, térmicos, reológicos e mecânicos. Propriedades ópticas como o brilho e opacidade foram alteradas pela adição das ceras pois um aumento na concentração das ceras aumenta o grau de cristalinidade dos filmes. A cera de carnaúba apresentou amarelamento nos filmes produzidos com maiores concentrações. Resultados deste estudo mostraram que o uso da cera sintética, CP e da natural de carnaúba, aumentam a produtividade do filme tubular de PEBD, sendo o teor ótimo de 1% de cera, sem ter influência significativa na espessura e largura do filme tubular. O uso de agentes de fluxo alternativos de natureza orgânica é viável pois obtiveram resultados similares e superiores ao padrão nos filmes testados. / Polyolefins, especially polyethylenes (PE) are widely used polymeric materials for the production of tubular films, being one of the most widely used materials in the flexible packaging industry. Among the various industrial PE, low density polyethylene (LDPE) has unique rheological properties compared to linear and high density PE. The high viscosity and the numerous long branches found in this polymer influence the reduction of productivity when processed. Additives of the most varied compositions are added to the polyethylene during the tubular extrusion process in order to improve their properties. One of the most used additives to facilitate the flux of melt for film processing is synthetic waxes, the most used being oxidized polyethylene (CP). In the search for organic and / or natural source wax alternatives, the objective of this work is to evaluate the influence of the type and content of wax on the processability and final properties of tubular films of LDPE. Three types of waxes were used: CP (polyethylene wax), carnauba (CC) and glycerol monostearate (CM), and 4 formulations of LDPE / wax were processed in mass proportions of 99.5 / 0.5; 99/1; 98/2 and 96/4 m / m with the three types of wax and compared with LDPE without wax. The films were characterized by physical, optical, chemical, thermal, rheological and mechanical tests. Optical properties such as brightness and opacity are altered by the addition of waxes as an increase in the concentration of the waxes increases the degree of crystallinity of the films. Carnauba wax shows a yellowing in the films produced with higher concentrations. Results of this study showed that the use of synthetic wax, CP and natural carnauba, increase the productivity of the tubular film of LDPE, being the optimal content of 1% of wax, without having a significant influence on the thickness and width of the tubular film. The use of alternative flow agents of organic nature is feasible because they obtained similar and superior results to the standard in the films tested.

A indústria alimentícia utiliza variados materiais para embalagens, sendo o polietileno de baixa densidade linear (PELBD) um dos materiais de maior importância, por possuir características únicas e adequadas à produção de embalagens. A geração de espécies químicas em embalagens de alimentos vem sendo foco de estudos no mundo. Este controle de compostos é denominado como estudo de Substâncias Não Intencionalmente Adicionadas (NIAS) e tem sua importância justificada pela preocupação com a saúde humana devido à capacidade de contaminação do alimento embalado. Para este estudo foram escolhidas duas resinas PELBD amplamente aplicadas na produção de embalagens alimentícias, analisadas na forma de pellets. As amostras foram nomeadas como PELBD1 e PELBD2 e analisadas antes e após exposição natural e acelerada (estufa a 50°C) de um, dois e três meses. Ambas apresentaram grande aumento no número de NIAS detectadas por Cromatografia Gasosa com detecção de Massas (GC-MS) após envelhecimentos, quando comparadas à resina virgem, chegando a 1100% em PELBD1 e 100% em PELBD2, com surgimento de substâncias oxigenadas e tóxicas. O aditivo antioxidante ativo foi sendo consumido e analisado via Cromatografia Líquida de Alta Eficiência (HPLC) ao longo das exposições, confirmando os efeitos do envelhecimento. Através do Infravermelho por transformada de Fourier (FTIR) foi verificada degradação inicial em PELBD1 exposto por três meses à estufa. Porém, até mesmo em períodos menores de exposição natural, a formação de grupos cromóforos foi comprovada pela análise de cor, onde houve pequeno e gradual aumento do amarelecimento e diminuição da brancura principalmente em PELBD1. Por Cromatografia de Permeação à Gel (GPC), as amostras apresentaram pequena tendência para diminuição de M̅z. Já nas análises de Reometria Rotacional com variação de Frequência (DSR), Índice de Fluidez (IF) e Calorimetria Exploratória Diferencial (DSC), foram observadas mínimas tendências de degradação. Pode-se concluir a partir destes resultados que a maior degradação e produção de NIAS ocorreram em ambiente acelerado. Esta pesquisa trouxe grandes contribuições para futuros trabalhos que envolvam o estudo de NIAS e suas condições de formação. / The food industry uses various packaging materials being linear low density polyethylene (LLDPE) one of the most important materials, have unique features suitable for the production and packaging. The generation of chemical species in food packages has been the focus of research in the world. This control compounds is referred to as study Non-Intentionally Added Substances (NIAS) and has its importance justified by concern human health because of capacity contamination the food packaging. For this study it was chosen two LLDPE resins widely applied in the production of food packaging, analyzed in the form of pellets. The samples were named as PELBD1 and PELBD2 and analyzed before and after natural and accelerated exposure (oven at 50°C) of a two and three months. Both showed huge increase in the number of NIAS detected by Gas Chromatography with Mass detection (GC-MS) after ageing, when compared to virgin resin, reaching of 1100% in PELBD1 and 100% in PELBD2 with the appearance of oxygen substances and toxic substances. The active antioxidant additive was being consumed and analyzed via High-Performance Liquid Chromatography (HPLC), during the exposures, confirming the effects of ageing. For Fourier Transform Infrared (FTIR) was observed in initial degradation PELBD1 exposed for three months in an oven. However, even at under natural exposure periods, the formation of chromophoric groups were confirmed by analysis of color where there was a slight and gradual increase in yellowing and brightness decreased mainly PELBD1. For the Gel Permeation Chromatography (GPC), the samples showed a slight tendency to decrease M̅z. Already in the analysis of Rheometry Rotational Varying Frequency (DSR), Melt Flow Index (MFI) and Differential Scanning Calorimetry (DSC), were observed minimum trends of degradation. It can concluded from these results that the greatest degradation and NIAS production occurred in an accelerated environment. This research has brought great contributions to future work involving the study of NIAS and their conditions of training.

O desafio da gestão dos resíduos gerados pela produção e consumo de produtos sempre acompanhou a humanidade, revelando-se um problema quando se trata do seu descarte e destinação. No entanto, nos últimos anos verifica-se um agravamento deste problema, dado o volume e diversidade de resíduos gerados. Em especial, os resíduos poliméricos merecem bastante destaque pelo seu grande volume nos aterros sanitários e pela poluição causada em diversos ecossistemas. A reciclagem deste material é apontada como uma alternativa e auxílio na solução do problema. O presente estudo teve como objetivo o desenvolvimento de um método de reciclagem do polietileno de baixa densidade que envolve operações de processamento mecânico e tratamento térmico e químico do material. Para isto, blendas de resíduos de polietileno de baixa densidade (PEBD) e polipropileno (PP) com até 30 % em massa de PP foram preparadas com a incorporação de catalisadores do tipo zeólita ZSM-5 e Ziegler-Natta e submetidas ao tratamento térmico em condições controladas de temperatura e atmosfera de nitrogênio. Os resultados obtidos mostram a ação do catalisador zeólita ZSM- 5 como modificador da estrutura polimérica já na etapa de processamento termomecânico do material. Os catalisadores proporcionam mudanças consideráveis nas propriedades das blendas PEBD/PP, de acordo com as condições em que os ensaios são realizados. O tratamento de resíduos poliméricos em presença de catalisadores apresenta potencial para a reciclagem de resíduos poliméricos podendo gerar materiais reciclados com propriedades melhoradas. / The challenge for the waste management generated by the production and consume of products has always followed the Humankind, showing as a problem for discard and destination. However, in the last years an aggravation of this problem has been verified due to the volume and diversity of the waste produced. Particularly, the polymeric waste has a great prominence due to the large amount in landfills and pollution caused in several ecosystems. The polymeric recycling is indicated as an alternative for the problem. The aims of this study had been the development of a method for the recycling of the low-density polyethylene (LDPE) that involves mechanical processing operations and thermal-chemical treatment of the material. For this reason, blends of LDPE waste and polypropylene (PP) containing until 30 wt% of PP has been prepared with incorporation of zeolite ZSM-5 and Ziegler-Natta catalyst and submitted to thermal treatment under controlled conditions of temperature and nitrogen flow. The results presents the action of zeolite catalyst as modifier of the polymeric structure during step of the thermomechanical processing of the material. The catalysts have caused considerable changes on the properties of LDPE/PP blends, according to the experimental conditions. The treatment of polymeric waste in presence of catalyst shows potential for the recycling of polymeric materials and can generate recycled materials with improved properties.

Canadian grown oilseed flax is known for its oils that are used for industrial products. The flax fiber may also have a use as a potential replacement for synthetic fibers as reinforcement in plastic composites. It can also be utilized as a cost effective and environmentally acceptable supplement in the biodegradable composites. Tire rubber is a complex material which does not decompose naturally. As a result, many researchers have been trying to develop new applications for recycling scrap tires. The conversion of flax straw and scrap tire into a profitable product may benefit the agricultural economy, tire recycling market, and our environment. The main goal of this research was to develop a biocomposite material containing recycled ground tire rubber (GTR), untreated flax fiber, and linear low-density polyethylene (LLDPE).<p> In this study, the new biocomposite material was successfully prepared from flax fiber/shives, GTR, and LLDPE through extrusion and compression molding processes. The composites were compounded through a single-screw extruder. Then the pelletized extrudates were hot pressed into the final biocomposites. The properties of the flax fiber-GTR-LLDPE biocomposites were defined by using tearing, tensile, water absorption, hardness, and differential scanning calorimetry (DSC) tests. The effects of the independent variables (flax fiber content and GTR-LLDPE ratio) on each of the dependent variables (tear strength from tearing test, tensile yield strength and Youngs modulus from tensile test, and weight increase from water absorption test) were modeled. The properties of the composites can be predicted by using the mathematical model with known flax fiber content and GTR-LLDPE ratio.<p> The tensile yield strength and stiffness of the biocomposite were improved with the addition of flax fiber. The optimal composition of the biocomposite material (with strongest tensile yield strength or highest Youngs modulus) was calculated by using the model equations. The maximum yield strength was found to exist for a flax fiber content of 10.7% in weight and GTR-LLDPE ratio of one. The largest Youngs modulus was found for a fiber content of 17.7% by weight and the same GTR-LLDPE ratio. Both of these fiber contents were less than the amount that would give a composite with a 2% weight increase in water absorption.

The aim of this study is to investigate the effects of compatibilizers, fumed silica and mixing order of components on morphological, thermal, mechanical and flow properties of LDPE/Fumed silica nanocomposites. As compatibilizer(Co) / ethylene/n-butyl acrylate/maleic anhydride (E-nBA-MAH), ethylene/glycidyl methacrylate (E-GMA) and ethylene/methyl acrylate/glycidyl methacrylate (E-MA-GMA) Lotader&reg / resins / as silica Cab-o-sil&reg / M5 fumed silica were used. All samples were prepared by means of a lab scale co-rotating twin screw extruder and injection molded into standard samples. In the first step, individual effects of filler and compatibilizers were studied in binary systems with LDPE. Then, keeping the amount of compatibilizer constant at 5%, ternary nanocomposites were prepared by adding 2 or 5% of fumed silica using different component mixing orders. Among investigated mixing orders, mechanical test results showed that the best sequences of component addition are FO1 [(LDPE+Co)+M5] and FO2 [(LDPE+M5)+Co] mixing orders. Considering the compatibilizers, E-nBA-MAH terpolymer showed the highest performance in improving the mechanical properties, E-GMA copolymer also gave satisfactory results. According to the DSC analysis, since addition of fumed silica and compatibilizer does not influence the crystallization behavior of the compositions, it is concluded that, neither fumed silica nor any of the compatibilizers have nucleation activity on LDPE. MFI test results showed that, addition of fumed silica increases the melt viscosity, decreasing MFI values of samples. This change seems to be directly proportional to fumed silica amount.