Thesis (PhD)--University of Stellenbosch, 2004. / ENGLISH ABSTRACT: Microwave heating technology is extensively used in households, is well-established in certain industries and is being explored in others. lts attraction is that it is quick, energy efficient, clean and can be used to heat materials of both high and low thermal conductivities. Successful application of the technology requires knowledge of both material properties and microwave equipment. Commercial fixtures for measuring dielectric properties are not widely available and are usually created in-house. The domestic oven magnetron is easily available and can be used in prototype microwave systems but applicators for specific applications need development. This thesis covers three main areas, namely; dielectric measurement fixtures, microwave applicators and chokes, and drying of wood. The first part of the thesis presents four dielectric measurement fixtures, one commercial and the others in-house. The design and calibration of the in-house fixtures is presented. An intercomparison of the performance of the four fixtures is carried out by measuring the permittivities of well characterised dielectrics: teflon and perspex. The most convenient fixture is used to measure the dielectric properties of wood at different moisture contents. The second part covers the design of a slotted waveguide fed microwave applicator and a choke. The design of the slotted feed is carried out analytically with and without mutual coupling between the slots. A semi-empirical design using a finite element package is done independent of the analytical approach and the results are compared. The choke is rigorously characterised using a procedure which avoids de-embedding. The third and last section reports on the wood drying experiments carried out in the applicator, simulated and mapped heating patterns of drying wood, and a mock-up industrial wood drying facility. / AFRIKAANSE OPSOMMING: Mikrogolfverhittingstegnologie word wyd gebruik in huishoudings, is goed gevestig in sekere nywerhede en moontlike gebruike daarvan op ander gebiede word gedurig ondersoek. Die vernaamste voordele is dat dit vinnig, energiedoeltreffend en skoon is en dat dit gebruik kan word om materiale van beide hoë en lae termiese geleidingsvermoë te verhit. Suksesvolle toevoeging van die tegnologie vereis kennis van beide materiale-eienskappe en mikrogolftoerusting. Kommersiële apparaat vir die meet van diëlektriese eienskappe is nie wyd beskikbaar nie en word gewoonlik "binnenshuis" ontwikkel. Die huishoudelike mikrogolfoond magnetron is geredelik beskikbaar en kan in prototipe mikrogolfstelsels gebruik word, maar toevoegers geskik vir spesifieke gebruike moet ontwikkel word. Hierdie proefskrif dek drie hoofgebiede, naamlik: diëlektriese metingsapparaat, mikrogolftoevoegers en smoorders, en die droging van hout. Die eerste deel van die proefskrif handeloor vier diëlektriese metingsapparate, een kommersiëel en die ander "binnenshuis". Die ontwerp en kalibrasie van die "binnenshuis" apparate word aangebied. 'n Tussenvergelyking van die verrigtinge van die vier apparate word gedoen deur die meting van baie bekende diëlektrikums: teflon en perspex. Die mees gerieflike apparaat word gebruik vir die meet van die diëlektriese eienskappe van hout teen verskillend voginhoude. Die tweede deel dek die ontwerp van 'n smoorder en 'n mikrogolf toevoeger wat deur 'n gegleufde golfgeleier gevoer word. Die ontwerp van die gegleufde golfgeleier word beide met en sonder wedersydse koppeling tussen die gleuwe, analities gedoen. 'n Semi-empiriese ontwerp wat van 'n eindige-element pakket gebruik maak, is onafhanklik van die analitiese benadering gedoen. Die resultate word dan vergelyk. Die smoorder word deur 'n prosedure wat "de-embedding" vermy, streng gekarakteriseer. Die derde en laaste afdeling behandel die eksperimentele droging van hout binne die toevoeger. Simulasies en verhittingspatrone van die hout wat gedroog word, sowel as die "mock-up(model van die voorgestelde)" nywerheids houtdroogkamer, word gegee.

A computer controlled dry kiln system, designed and assembled at Virginia Tech, was used in a comparison study of end check damage and acoustic emission count rate for red oak wood samples using two variations of a drying schedule based upon a standard 4/4 red oak drying schedule (T4D2). Time was the controlling variable for the system. In run A, the lumber samples were dried using eight large step changes in temperature and relative humidity. In run B, a similar charge was dried over the same time period using 48 smaller step changes in temperature and relative humidity. The lumber samples that were dried with the schedule featuring large changes in temperature and relative humidity suffered much more extensive end check damage than the wood samples dried with a schedule employing smaller changes in temperature and humidity. The acoustic emission count rate data were not recorded in the final tests due to equipment malfunction. Acoustic emission count rate data recorded from preliminary drying runs indicated that the acoustic emission count rate from a sample board increases with large changes in the ambient air temperature and relative humidity. It then decreases to zero as the wood surfaces achieve an equilibrium state. The automated kiln control system performed successfully. / M.S.

Drying is one of the most critical process steps in converting trees to a marketable material for use in high value wood products. The primary reasons for drying wood are to prevent biological deterioration and to improve mechanical strength and dimensional stability. The purpose of this research study was to develop an approach to the control of drying red oak lumber that monitors acoustic emission as the basis for setting environmental conditions throughout the drying process. Northern red oak (Quercus sp.) was chosen for this study because it is one of the more difficult woods grown in the United States to dry without inducing defects. This study was limited to end drying of short lengths of full sized red oak lumber. / Ph. D.

The fundamental and quantitative study of heat and mass transfer processes in wood plays an important role for understanding many important production processes, such as wood drying and hot-pressing. It will help us improve the existing products and production techniques and develop new manufacturing technology. The most difficult aspect of the study is the complicated interactions of heat and mass transfer mechanisms. Extensive characterization of these physical processes using a strictly experimental approach is extremely difficult because of the excessively large number of variables that must be considered. However, mathematical modeling and numerical techniques serve as a powerful tool to help us understand the complicated physical processes. The goal of this research is to model the simultaneous heat and mass transfer in wood. The specific objectives of this research are: 1) develop a computer simulation program, implementing an existing one-dimensional mathematical drying model, using a finite difference approach, to numerically evaluate the mathematical model. 2) study sensitivity of the heat and mass transfer model to determine the effects of wood physical properties and environmental conditions on the drying processes. / Master of Science

Thesis (PhD (Forest and Wood Science))--Stellenbosch University, 2007. / ENGLISH ABSTRACT: There has been a reported reduction in the durability of creosote treated, wooden utility poles in South Africa in recent years. Several factors could have been responsible for this. In this study, Eucalyptus grandis pole drying schedules currently used, methods of measurement of moisture content (MC) after drying and drying defects were investigated. Relationships involving drying defects and MC gradient before treatment which may help in the development of simple nondestructive methods of assessing defects such as surface checking, honeycomb and collapse, and MC gradient were also explored. The long term goal of this study was to increase the durability of treated poles by avoiding unacceptable drying defects and MC values before treatment. The results of this investigation are presented in the following chapters: an introduction motivating the aims of the investigations (Chapter 1); a review of literature relevant to MC and drying defects in sawn or round wood (Chapter 2); ready for press manuscripts on MC and drying defects in kiln-dried E. grandis poles (Chapters 3 to 7) and a general conclusion that links up chapters 3 to 7, and recommendations (Chapter 8). The auger drill method gave reliable MC values when samples in increments of 25 mm depths into the pole were taken. However, when single samples of 50 mm and 75 mm depths were considered, the auger drill MC measurements were unreliable. It was concluded that SABS SM 983 (2000), which specifies taking single radial auger drill samples of depth 70±5 mm at pole mid length, is not a reliable method of measuring MC in a kiln-dried E. grandis pole. Correlation results indicated that tree growth factors such as sapwood depth, green MC and heartwood percentage were related to final drying defects and may be used as criteria for pole sorting before kiln drying. Also, the number of valleys per unit length (VPUL) of the circumference at the theoretical ground line (TGL) was positively correlated with honeycomb and closed surface checks, implying that VPUL as a parameter of the pole circumference profile can be used to assess invisible, internal defects. The dry bulb temperature (Tdb) of 80oC, used to dry poles in industry, was too high and resulted into unacceptable levels of drying defects in kiln dried E. grandis poles. In addition, the drying period of 8 days was too short to attain an acceptable MC gradient in poles. It is, therefore, recommended that: To use the auger drill method to reliably determine the moisture content of a pole, samples in increments of 25 mm should be taken. MC measurements should be made at the most critical zones of a pole such as the TGL and not higher up since there is normally considerable MC variation in the longitudinal direction. It is also important to consider sampling more than one position on the pole circumference to cater for the MC variation in the tangential direction. For poles with large sapwood depths i.e. >15mm, mild drying conditions at the beginning of a drying run should be used, since such poles may be more susceptible to surface checking. Poles with large heartwood percentages should also be dried with suitable kiln schedules, i.e. with low Tdb to minimise honeycomb and collapse. In general, Tdb lower than 80oC should be considered in order to reduce the defects to acceptable levels. Poles should be dried for longer than 8 days even at Tdb as high as 80oC to reduce the MC to acceptable values and gradients. Since only three schedules were tested, more drying schedules should be investigated to make reliable conclusions about the effect of schedule on drying defects. In addition, more poles per schedule should be considered in order to obtain statistically reliable results. The relationship of pole diameter and drying defects also requires further investigation. Since a limited sample was used to test for the effect of source of poles and drying schedules on defect correlations, further studies should be done on sufficient samples to come up with more reliable conclusions. It is also necessary to further investigate the possible variation in correlation of VPUL and internal defects on a large sample of poles from specific sources and drying schedules. / AFRIKAANSE OPSOMMING: Die afgelope paar jaar is waargeneem dat kreosootbehandelde transmissiepale 'n afname in duursaamheid toon. Verskeie faktore kan hiervoor verantwoordelik wees. In hierdie studie is huidige Eucalyptus grandis oonddrogingskedules en voggehalte- (VG) bepalingsmetodes vóór en na droging asook drogingsdefekte ondersoek. Verwantskappe tussen drogingsdefekte en VG-gradiënt vóór behandeling wat kan meehelp om nie-destruktiewe metodes te ontwikkel om defekte soos oppervlaktekrake, interne barste en instorting en VG-gradiënt te bepaal, is ook bestudeer. Die langtermyn doelwit van hierdie studie is om die duursaamheid van behandelde pale te verbeter deur onaanvaarbare drogingsdefekte en voggehaltes vóór behandeling te vermy. Die resultate van hierdie ondersoek word in die volgende hoofstukke bespreek: 'n inleiding waarin die doelwitte van die onderskeie ondersoeke motiveer word (Hoofstuk 1); 'n oorsig van die literatuur relevant tot VG en drogingsdefekte in gesaagde en rondehout (Hoofstuk 2); persklaar manuskripte oor VG en drogingsdefekte in oondgedroogde E. grandis pale (Hoofstukke 3 tot 7) en 'n algemene gevolgtrekking wat bevindings uit hoofstukke 3 tot 7 saamvat gevolg deur aanbevelings (Hoofstuk 8). Die augerboor-metode kon betroubare VG-waardes lewer indien monsters van 25mm diepteinkremente in die paal geneem is. Augerboor-voggehaltemetings met enkel 50mm en 75mm monsters was egter onbetroubaar. Daar is bevind dat SABS SM 983 (2000), wat 'n enkel radiale augerboormonster tot op 'n diepte van 70±5 mm in die middel van die lengte van die paal spesifiseer, nie 'n betroubare VG-bepalingsmetode vir oondgedroogde E. grandis pale is nie. Die resultate het aangetoon dat boomgroeifaktore soos spinthoutdiepte, groen voggehalte en die persentasie kernhout aan drogingsdefekte verwant is en as basis vir sortering van pale vóór oonddroging gebruik kan word. Ook kon die aantal valleie per eenheidslengte (e. VPUL) van die omtrek by die teoretiese grondlyn (TGL) positief met interne barste en geslote oppervlaktekrake korreleer word wat impliseer dat VPUL as parameter van die omtrekprofiel van die paal gebruik kan word om onsigbare, interne defekte mee vas te stel. Die droëbaltemperatuur (Tdb) van 80oC wat in die industrie gebruik word, was te hoog omdat dit onaanvaarbare vlakke van drogingsdefekte in oondgedroogde E. grandis veroorsaak het. Daarbenewens was die drogingsperiode van 8 dae by 'n Tdb van 80oC te kort om 'n aanvaarbare VG-gradiënt te lewer. Die volgende word derhalwe aanbeveel: Om betroubare VG-resultate d.m.v. die augerboormetode te verkry, behoort monsters in inkremente van 25mm geneem te word. VG-metings behoort in die mees kritiese dele van 'n paal gedoen te word byv. by TGL en nie hoër nie omdat daar normaalweg beduidende VG-variasie in die longitudinale rigting is. Dis ook belangrik om op meer as een posisie op die omtrek te meet om vir die variasie in die tangensiale rigting voorsiening te maak. Ligte drogingstoestande behoort aan die begin van die drogingsproses by pale met groot spinthoutdieptes, bv. > 15mm, gebruik te word omdat sulke pale meer geneigd tot oppervlaktekrake is. Pale met hoë kernhoutpersentasies moet ook met geskikte drogingskedules, bv. met lae Tdb, gedroog word om interne barste en ineenstorting te verminder. Oor die algemeen behoort Tdb laer as 80oC oorweeg te word om die omvang van defekte by aanvaarbare vlakke te hou. Selfs by Tdb so hoog as 80oC behoort pale langer as 8 dae te droog om die VG tot by aanvaarbare waardes en 'n gradiënt te bring. Omdat slegs drie skedules evalueer is, behoort meer skedules ondersoek word om betroubare gevolgtrekkings oor die effek van skedule op drogingsdefekte te verskaf. Addisioneel behoort meer pale per skedule oorweeg word om statisties betroubare resultate te verkry. Die verwantskap tussen paaldeursnee en drogingsdefekte benodig ook verdere ondersoek. Aangesien 'n beperkte aantal pale gebruik is om die herkoms en drogingskedule met defekte te korreleer, behoort verdere studie op genoeg pale gedoen te word om meer betroubare gevolgtrekkings te kry. Dit is ook noodsaaklik om die moontlike variasie in die korrelasie tussen VPUL en interne defekte op 'n groot aantal pale van spesifieke herkoms en drogingskedules vas te stel.

Thesis (PhD (Forest and Wood Science))--University of Stellenbosch, 2006. / The discolouration of South African softwood during kiln drying can reduce the value of furniture grade lumber. Thermal discolouration of wood, as found due to heat treatment, produces a homogeneously browner colour in wood than is normally expected. This type of discolouration is attributed to reactions of the macromolecules present in wood and is found in both hard- and softwoods. Yellow stain and kiln brown stain can severely alter the colour of the outer few millimeters of a wooden board and is attributed to the reaction of water-soluble sugars and nitrogenous compounds, present in the wood sap, after deposition at the wood surface due to liquid or capillary water flow during drying. A discussion of the mechanism of discolouration due to yellow stain and kiln brown stain would be incomplete without a good understanding of the liquid flow of water during drying above fibre saturation point. This thesis brings the two concepts of liquid water flow and discolouration in context and is presented in four chapters: • an introduction motivating the aims of the investigation (Chapter 1); • a literature review of factors which may influence discolouration and liquid water flow during drying (Chapter 2); • original manuscripts describing the discolouration of South African softwood and liquid water flow in hard- and softwood (Chapter 3); and • a final conclusion that links up the results from the investigations (Chapter 4). The investigations into the occurrence of yellow stain and kiln brown stain showed that the intensity of these types of discolouration was influenced by geographical origin (and/or climate), tree species, planing depth of dried lumber, and kiln schedule parameters like dry- and wet bulb temperature and time. The characteristic discolouration pattern of yellow stain and kiln brown stain indicated that this stain type was related to the wetline phenomenon that is found during the liquid water flow phase of drying wet wood. Thermal discolouration, on the other hand, occurred homogeneously throughout the volume of lumber and is, therefore, not related to free water flow, but to chemical changes of the macromolecules in wood. The results of the liquid water flow investigations support the invasion percolation theory of drying that states that the largest meniscus will retract into a drying liquid-filled capillary network until it is not the largest meniscus anymore. Fluctuations in the rate of moisture loss from the cores of wood pieces above fibre saturation point were also found. The pattern of fluctuation differed appreciably between Betula verrucosa and Pinus radiata. In both cases, the start of the last phase in rate of moisture loss from the core coincided with a reduction in the cross-sectional area of the drying wood piece. This behaviour is explained by the hypothesis that distinct capillary size classes are emptied of free water, in order, from large to small. As smaller capillaries are emptied, the capillary forces become greater, to the point where the forces are great enough to cause permanent or temporary deformation of the remaining water-filled capillaries. Classification and regression tree analysis was a useful statistical technique to analyse a large multivariate dataset. The importance of kiln schedule temperatures and planing depth to control yellow stain and kiln brown stain was clearly pointed out by the technique, which can help to simplify the control of colour quality during the industrial processing of wood.