ix, 231, [123] leaves : ill. ; 30 cm. / Title page, contents and abstract only. The complete thesis in print form is available from the University Library. / Thesis (Ph.D.)--University of Adelaide, Depts. of Chemical Engineering and Physical and Inorganic Chemistry, 1993

Typewritten copy / Title page, contents and abstract only. The complete thesis in print form is available from the University Library. / Thesis (Ph.D.)--University of Adelaide, Dept. of Physiology, 1954

The research work in this thesis involves an experimental and theoretical investigation for high speed machining of AISI 4140 medium carbon steels and AISI D2 tool steels which are classified as being difficult to machine materials. An experimental program was carried out to determine the cutting forces, chip formation, the secondary deformation zone thickness and surface roughness at different cutting speeds using a 0.4mm and 0.8mm nose radii ceramic tools and -7?? rake angle for annealed (virgin) AISI 4140 and heat treated AISI 4140 steel. Another series of experiments was carried out on the annealed (virgin) and heat treated AISI D2 with 0.4mm, 0.8mm and 1.2mm nose radii CBN (Cubic Boron Nitride) tools under various cutting conditions. A theoretical model is developed by taking into account the flow stress properties of the AISI 4140 (0.44% carbon content) to use with the Oxley Machining approach. To find the flow stress data for AISI D2 tool steel, the Johnson and Cook empirical constitutive equation is used as the constitutive model. In addition, the magnitude of tool radius should be also considered to determine the prediction of cutting performances. To account for the effect of nose radius edge in hard machining, a simplified geometrical method is used to model the parameters for application in the Oxley Model and works for the cutting conditions considered here. These extensions to the Oxley machining theory were verified by experimental results. These results show a good agreement between the Oxley machining theory and hard machining experiment at data. The research work described in this thesis provides useful data for hard machining conditions.

The research work in this thesis involves an experimental and theoretical investigation for high speed machining of AISI 4140 medium carbon steels and AISI D2 tool steels which are classified as being difficult to machine materials. An experimental program was carried out to determine the cutting forces, chip formation, the secondary deformation zone thickness and surface roughness at different cutting speeds using a 0.4mm and 0.8mm nose radii ceramic tools and -7?? rake angle for annealed (virgin) AISI 4140 and heat treated AISI 4140 steel. Another series of experiments was carried out on the annealed (virgin) and heat treated AISI D2 with 0.4mm, 0.8mm and 1.2mm nose radii CBN (Cubic Boron Nitride) tools under various cutting conditions. A theoretical model is developed by taking into account the flow stress properties of the AISI 4140 (0.44% carbon content) to use with the Oxley Machining approach. To find the flow stress data for AISI D2 tool steel, the Johnson and Cook empirical constitutive equation is used as the constitutive model. In addition, the magnitude of tool radius should be also considered to determine the prediction of cutting performances. To account for the effect of nose radius edge in hard machining, a simplified geometrical method is used to model the parameters for application in the Oxley Model and works for the cutting conditions considered here. These extensions to the Oxley machining theory were verified by experimental results. These results show a good agreement between the Oxley machining theory and hard machining experiment at data. The research work described in this thesis provides useful data for hard machining conditions.

Doctor of Philosophy(PhD) / Objectives As the outer cover of teeth structure, enamel is the hardest, stiffest and one of the most durable load-bearing tissues of the human body. Also, enamel is an elegantly designed natural biocomposite. From a material science point of view, scientists are interested in the structure and function of the nature material. How does nature design the material to meet its functional needs? From a dental clinic point of view, dental practitioners are keen to know the properties of enamel and compare it with different dental materials. What kind of dental materials can best simulate enamel as a restoration in the oral cavity? The research presented in this thesis on the mechanical behaviour of enamel in respect of its structural and compositional characteristics will attempt to provide answers or indications to the above questions. Theoretical analysis, as well as experimental investigations of both man-made and natural composites materials, has shown that hierarchical microstructure and organic matrix glues the inorganic particles together and plays an important role in regulating the mechanical properties of the composite. Bearing this finding in mind, in the current investigations, we assume the hierarchical microstructure and trace protein remnants in enamel regulate the mechanical behaviour of the natural biocomposite to meet its functional needs as a load bearing tissue with superb anti-fatigue and wear resistant properties. One of the important reasons that dental hard tissues haven’t been thoroughly investigated is due to the limited sample volume. Fortunately, with the development of nanoindentation technique and equipment, it is now possible to explore the mechanical properties of small volume samples. The application of nanoindentation on dental hard tissues has been documented. However, most investigations have concentrated on only reporting the basic mechanical properties such as elastic modulus and hardness. Very few of them have taken the role of microstructure and composition of these natural biocomposites into their considerations. The main aim of this investigation is to interpret how microstructural and compositional features of enamel regulate its mechanical behaviour. To achieve this goal, the analytical methods considering nanoindentation data need to be expanded so that more information not only elastic modulus and hardness but also stress-strain relationship, energy absorption ability, and creep behaviour may be evaluated with this technique. These new methods will also be of benefit to dental material evaluation and selection. Materials and methods Based on the Oliver-Pharr method1 for the analysis of nanoindentation data, Hertzian contact theory2 and Tabor’s theory3, a spherical nanoindentation method for measuring the stress-strain relationship was developed. Furthermore, nanoindentation energy absorption analysis method and nanoindentation creep test were developed to measure the inelastic property of enamel. With the above methods, sound enamel samples were investigated and compared with various dental materials, including dental ceramics and dental alloys. • Firstly, using a Berkovich indenter and three spherical indenters with 5, 10 and 20 µm nominal radius, the elastic modulus, hardness and stress-strain relationship of different samples were investigated and compared. • Secondly, mechanical properties of enamel in respect to its microstructure were investigated intensively using different indenters by sectioning teeth at different angles. • Thirdly, inelastic behaviour of enamel such as energy absorption and creep deformation were observed and compared with a fully sintered dense hydroxyapatite (HAP) disk to illustrate the roles of protein remnants in regulating the mechanical behaviour of enamel. • Fourthly, to confirm the functions of protein remnants in controlling mechanical behaviour of enamel, enamel samples were treated under different environments such as burning (300°C exposure for 5 min), alcohol dehydration and rehydration to change the properties of proteins before the nanoindentation tests. • Lastly, micro-Raman spectroscopy was employed to measure and compare the indentation residual stresses in enamel and HAP disk to evaluate the role of both hierarchical microstructure and protein remnants in redistributing the stresses and reinforcing the mechanical response of enamel to deformation. Results and significance Nanoindentation is an attractive method for measuring the mechanical behaviour of small specimen volumes. Using this technique, the mechanical properties of enamel were investigated at different orientations and compared with dental restorative materials. From the present study, the following results were found and conclusions were drawn.  Although some newly developed dental ceramics have similar elastic modulus to enamel, the hardness of these ceramic products is still much higher than enamel; in contrast, despite the higher elastic modulus, dental metallic alloys have very similar hardness as enamel. Furthermore, enamel has similar stress-strain relationships and creep behaviour to that of dental metallic alloys. SEM also showed enamel has an inelastic deformation pattern around indentation impressions. All of these responses indicated that enamel behaves more like a metallic material rather than a ceramic.  Elastic modulus of enamel is influenced by highly oriented rod units and HAP crystallites. As a result, it was found to be a function of contact area. This provides a basis to understand the different results reported in the literature from macro-scale and micro-scale tests. Anisotropic properties of enamel, which arise from the rod units, are well reflected in the stress-strain curves. The top surface (perpendicular to the rod axis) is stiffer and has higher stress-strain response than an adjacent cross section surface because of the greater influence of the prism sheaths in the latter behaviour.  Enamel showed much higher energy absorption capacity and considerably more creep deformation behaviour than HAP, a ceramic material with similar mineral composition. This is argued to be due to the existence of minor protein remnants in enamel. Possible mechanisms include fluid flow within the sheath structure, protein “sacrificial bond” theory, and nano-scale friction within sheaths associated with the degustation of enamel rods.  A simple model with respect of hierarchical microstructure of enamel was developed to illustrate the structural related contact deformation mechanisms of human enamel. Within the contact indentation area, thin protein layers between HAP crystallites bear most of the deformation in the form of shear strain, which is approximately 16 times bigger than contact strain in the case of a Vickers indenter. By replotting energy absorption against mean strain value of a protein layer, data from different indenters on enamel superimposed, validating the model. This model partially explained the non-linear indentation stress-strain relationship, inelastic contact response and large energy absorption ability of enamel and indicated the inelastic characteristics of enamel were related to the thin protein layers between crystallites.  Following different treatments, mechanical properties of enamel changed significantly. By denaturing or destroying the protein remnants, mechanical behaviour, especially inelastic abilities of enamel decreased dramatically, which indicates matrix proteins endow enamel better performance as a load bearing calcified tissue.  Comparison of Raman derived residual maps about indentations in enamel and a sintered homogeneous HAP showed the hierarchical structure influenced the residual stress distribution within enamel. Moreover, less residual stresses were found in enamel and were a consequence of the protein remnants. These are evidence as to how the microstructure meets the functional needs of the enamel tissue. In general, evidence from different approaches indicated that the hierarchical microstructure and small protein remnants regulated the mechanical behaviour of enamel significantly at various hierarchical levels utilising different mechanisms. This investigation has provided some basis for understanding natural biocomposites and assisting with dental clinic materials selection and treatment evaluation procedures. References 1. Oliver WC, Pharr GM. An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments. J Mater Res. 1992;7(6):1564-83. 2. Hertz H. Miscellaneous Papers. London: Jones and Schott, Macmillan; 1863. 3. Tabor D. Hardness of Metals. Oxford: Clarendon Press; 1951.

Thesis (Ph.D)--Polymer, Textile and Fiber Engineering, Georgia Institute of Technology, 2009. / Committee Chair: John D. Muzzy; Committee Co-Chair: Youjiang Wang; Committee Member: Art Ragauskas; Committee Member: Donggang Yao; Committee Member: Karl Jacob. Part of the SMARTech Electronic Thesis and Dissertation Collection.

No description available.

No description available.

Made available in DSpace on 2014-06-11T19:27:11Z (GMT). No. of bitstreams: 0 Previous issue date: 2009-11-04Bitstream added on 2014-06-13T19:55:28Z : No. of bitstreams: 1 barrosjunior_jfc_me_guara.pdf: 1817218 bytes, checksum: e69e6e1e02780c3a6051459aeafb5bfe (MD5) / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) / Devido ao aumento da demanda no mercado de tubos de condução, houve a necessidade de um incremento na velocidade de soldagem na etapa interna, que possui uma defasagem em média de 10 pol./min em relação a etapa externa. Isto porque o processo trabalha com três arames na etapa interna pelo método de soldagem por arco submerso, enquanto o externo, com quatro arames. Como ação, a etapa interna foi aumentada para quatro arames a fim de equalizar a velocidade destas etapas. Porém, há a necessidade de se definir qual será a velocidade limite. Assim, neste estudo aplicado a tubos de condução, segundo a norma API 5L e grau X70, inicialmente, foi feita uma retirada de amostra de macrografia da solda para avaliar o alinhamento entre o cordão de solda interno e o externo e a sobreposição entre os cordões de solda. Posteriormente, foi realizada na porção da solda interna, os ensaios de dureza pelo método de Vickers e ensaio de impacto pelo método de Charpy, obtendo-se as curvas de transição. Com o auxilio do gráfico t 8/5 foram definidos os limites de velocidade de soldagem para aplicar na EPS (Especificação do Procedimento de Soldagem). Pode-se obter maior confiabilidade na decisão da variável velocidade de soldagem que irá contemplar na EPS e com menor quantidade de retirada de amostras, através dos limites e valores máximos e mínimos da dureza. Desta forma, a prática mostrou-se satisfatória e os resultados mostraram a faixa de velocidade para atender com segurança os limites de valores das propriedades mecânicas solicitados pela norma API 5L. / Due to increased in the demand for conduction pipes in the market, there has been a necessity to increase the welding speed in the internal phase, which has an average discrepancy of 10 inches / min when compared to the external phase. It happens because the process works with three wires in the internal step method following the submerged arc welding, while the external one uses four wires. As a consequence the internal step was increased to four wires in order to equalize the speed of these steps. There are need to define what the top speed limit is. Therefore this study is applied to conduction pipes, according to API 5L grade X70 and, at first, a sample was drawn from Macrographic solder to assess the alignment between the weld and the inside and the outside overlap between the weld. This was followed by the analyses of the inside portion of weld, the hardness test method for Vickers and impact test Charpy method, obtaining the curves of transition. With the help of graphic t 8 / 5 speed limits were set to apply to welding in WPS (Welding Procedure Specification). It is possible to achieve more reliability in the decision about variable welding speed that will include the WPS and the least amount of sampling through the limits and minimum and maximum hardness. Thus the practice was satisfactory and the results showed that the speed range meets the safety limits of values of the mechanical properties required by the standard API 5L.

Made available in DSpace on 2014-10-09T12:48:29Z (GMT). No. of bitstreams: 0 / Made available in DSpace on 2014-10-09T13:57:40Z (GMT). No. of bitstreams: 1 09058.pdf: 21604001 bytes, checksum: ed33d13e2bf6f6ac6cacc2bfb598c01d (MD5) / Tese (Doutoramento) / IPEN/T / Instituto de Pesquisas Energeticas e Nucleares - IPEN/CNEN-SP