Twin roll casting (TRC) offers a promising route for the economic production of Mg sheet, but unfortunately, it produces strip with coarse and non-uniform microstructures and severe centre line segregation. Recently, a novel magnesium strip casting process termed melt conditioned twin roll casting (MC-TRC) was developed that, compared with the conventional TRC process, emphasizes solidification control at the casting stage rather than hot rolling. This was achieved by melt conditioning under intensive forced convection prior to twin roll casting resulting in enhanced heterogeneous nucleation followed by equiaxed growth. In this study the development of TRC and MC-TRC processes and a microstructural comparison of the MC-TRC Mg-alloy strip with that of conventional TRC strip, have been investigated. Emphasis has been focused on the solidification behaviour of the intensively sheared liquid metal, and on the mechanisms for microstructural refinement and compositional uniformity in the MCTRC process. The results of the process development indicate that the MC-TRC process reduces considerably or eliminates defects such as the centre line segregation, voids and cracks at or near the strip surface that are always present in conventional TRC strip. The newly-designed homogenization treatment investigated for TRC and MC-TRC magnesium alloy strips was based on microstructural evolution obtained during heat treatment. The results of the MC-TRC strips showed a much faster recrystallization rate with finer recrystallized grains, which are due to more homogeneous and a finer grain size of the as-cast MC-TRC strips compared with the as-cast TRC strips. During down-stream processing, the effects of MC-TRC process on microstructural evolution of hot-rolled magnesium strips have been understood thoroughly by accurate control of the hot-rolling procedure during each step of strip thickness reduction. This study indicates that the MC-TRC strip requires fewer rolling steps when compared to TRC strip, thus offering reduced processing cost and carbon footprint. Mechanical properties at room temperature of MC-TRC as-cast and rolled sheets are much improved when compared with the conventional TRC as-cast and rolled sheets which can result in a higher quality of final components. The mechanical properties at elevated temperature shows for the first time that the higher elongation and lower yield strength of MC-TRC as-cast strips at a temperature close to its optimised hot-rolling temperature results in better ability for rolling and higher ductility of MC-TRC Mg strip compared with the TRC Mg strip.

L'objectif de cette étude est de comprendre l'influence du silicium sur la microstructure d'alliages base TiAl. En effet, de faibles additions de silicium peuvent améliorer la tenue à chaud de ces intermétalliques. Nous montrons que le silicium a tendance à ségréger fortement durant la solidification, à l'échelle microscopique, provoquant l'apparition de siliciures primaires dans les zones interdendritiques. Après étude de cette ségrégation, nous avons procédé à des traitements thermiques d'homogénéisation afin d'étudier quantitativement les transformations solide-solide ayant lieu dans ces alliages. Ainsi, nous avons pu observer la précipitation de siliciures aux interfaces gamma/alpha2 dans des structures lamellaires homogènes. Mais, la structure lamellaire tend à se modifier en même temps que les siliciures germent et croissent. Les liens entre ces deux transformations simultanées sont mis en évidence expérimentalement, avant d'être modélisés à partir d'hypothèses simples. La réalisation d'essais mécaniques sur des microstructures contrôlées permet, en guise de conclusion, de donner des tendances quant à l'influence du silicium sur le comportement à chaud des alliages TiAl / The goal of this study is the understanding of the influence of silicon on the microstructure of TiAl-based alloys. Small additions of silicon are actually known to improve the heat resistance of these intermetallics. It is shown here that silicon segregates strongly at the microscopic scale during solidification, leading to the apparition of primary silicides in the interdendritic regions. After a study of this segregation, homogenization heat treatments were performed in order to focus on a quantitative study of the solid-solid transformations occuring in these alloys. Thus, silicide precipitation was observed at the gamma/alpha2 interfaces in homogeneous lamellar structures. However, the lamellar structure undergoes its own evolution as the silicides nucleate and grow. The links between these simultaneous transformations are shown by our experimental results, then modelled through simple considerations. As a conclusion, mechanical tests on controlled microstructures give some trends on the influence of silicon on the high temperature mechanical properties of TiAl alloys