Ao empregar a teoria de controle para a dinâmica de uma estrutura, é possível projetar um observador potencialmente complexo que a partir da leitura de apenas um sensor estime o estado do sistema e determine os modos de vibração presentes. Este trabalho, no entanto, estuda o uso de filtros modais em controle de vibrações, com a motivação de que essa estratégia dependa de menos componentes eletrônicos. O objetivo é encontrar um filtro modal que possua alto desempenho em malha fechada mesmo com um número reduzido de sensores. Primeiramente foi desenvolvido o modelo dinâmico do sistema em malha aberta, com posterior otimização do filtro modal por meio do método do ponto interior. Depois, foi desenvolvido o modelo dinâmico do sistema em malha fechada. A seguir, um algoritmo genético otimizou o sistema de controle de vibrações seguindo duas metodologias. A primeira considera apenas as posições dos sensores como variáveis de otimização, enquanto a segunda leva em consideração não só as posições dos sensores como também os ganhos do filtro modal e o ganho de retroalimentação de velocidade. Os resultados do estudo do sistema em malha aberta mostram que se trata se um problema de otimização não-convexa, mas todas as tentativas levaram a crer que o mínimo global tenha sido encontrado para a função objetivo proposta, baseada no desvio quadrático da função de resposta em frequência do filtro modal com relação a uma referência pré-estabelecida. Os resultados do estudo do sistema em malha fechada mostram que considerar as posições e os ganhos como variáveis de otimização levam a um filtro modal mais conveniente do que o que é obtido levando-se em consideração apenas as posições. Finalmente, a partir da interpretação dos resultados, conclui-se que mesmo com um filtro modal composto por 5 sensores é possível ainda desenvolver um sistema de controle de vibrações que seja de fase mínima. Apesar de existir spillover de observação do ponto de vista de um filtro modal, nota-se que todos os modos estão em fase, o que acaba por ser até benéfico para o sistema de controle de vibrações. / The control systems theory may be applied to structural dynamics in order to design a potentially complex observer which is able to estimate the system\'s state from the readings of a sole sensor. This work, though, focused on the application of modal filters in vibration control based on the premise that this strategy will require a simpler hardware. The main target consists of finding a modal filter which can deliver high performance in vibration control despite being composed of a reduced number of sensors. In the first step, a dynamic model of a modal filter on a cantilever beam was developed, followed by an optimization carried on with the interior-point method. Then, the dynamic model of the closed-loop cantilever beam was developed aftwerwards. However, this time a genetic algorithm was used as the optimization method instead, with two methodologies being employed. While the first one considered only the placement of the sensors, the second one also takes into consideration the modal filter gains and the negative velocity feedback gain. The results yielded by the open-loop cantilever beam analysis showed that it is a non-convex optimization problem. However, all of the attempts support the belief that the global minimum has been found in the sense of the proposed objective function, which was based on the quadratic error between the frequency response function (FRF) of the modal filter and an idealized FRF used as reference. The results yielded by the closed-loop system optimization showed that it is more convenient to consider as optimization variables not only the placement of the sensors, but also their gains and the negative velocity feedback gain. Finally, after pondering over the obtained results, it has been concluded that the observation spillover resulting from a modal filter composed of a reduced number of sensors may be turned to the vibration control system\'s favour by means of optimization. The minimal-phase modal filter composed of 5 sensors found in this work stands out as the most notable example in this work, being able to guarantee stability for the first 12 modes since all of them are in-phase.

Ao empregar a teoria de controle para a dinâmica de uma estrutura, é possível projetar um observador potencialmente complexo que a partir da leitura de apenas um sensor estime o estado do sistema e determine os modos de vibração presentes. Este trabalho, no entanto, estuda o uso de filtros modais em controle de vibrações, com a motivação de que essa estratégia dependa de menos componentes eletrônicos. O objetivo é encontrar um filtro modal que possua alto desempenho em malha fechada mesmo com um número reduzido de sensores. Primeiramente foi desenvolvido o modelo dinâmico do sistema em malha aberta, com posterior otimização do filtro modal por meio do método do ponto interior. Depois, foi desenvolvido o modelo dinâmico do sistema em malha fechada. A seguir, um algoritmo genético otimizou o sistema de controle de vibrações seguindo duas metodologias. A primeira considera apenas as posições dos sensores como variáveis de otimização, enquanto a segunda leva em consideração não só as posições dos sensores como também os ganhos do filtro modal e o ganho de retroalimentação de velocidade. Os resultados do estudo do sistema em malha aberta mostram que se trata se um problema de otimização não-convexa, mas todas as tentativas levaram a crer que o mínimo global tenha sido encontrado para a função objetivo proposta, baseada no desvio quadrático da função de resposta em frequência do filtro modal com relação a uma referência pré-estabelecida. Os resultados do estudo do sistema em malha fechada mostram que considerar as posições e os ganhos como variáveis de otimização levam a um filtro modal mais conveniente do que o que é obtido levando-se em consideração apenas as posições. Finalmente, a partir da interpretação dos resultados, conclui-se que mesmo com um filtro modal composto por 5 sensores é possível ainda desenvolver um sistema de controle de vibrações que seja de fase mínima. Apesar de existir spillover de observação do ponto de vista de um filtro modal, nota-se que todos os modos estão em fase, o que acaba por ser até benéfico para o sistema de controle de vibrações. / The control systems theory may be applied to structural dynamics in order to design a potentially complex observer which is able to estimate the system\'s state from the readings of a sole sensor. This work, though, focused on the application of modal filters in vibration control based on the premise that this strategy will require a simpler hardware. The main target consists of finding a modal filter which can deliver high performance in vibration control despite being composed of a reduced number of sensors. In the first step, a dynamic model of a modal filter on a cantilever beam was developed, followed by an optimization carried on with the interior-point method. Then, the dynamic model of the closed-loop cantilever beam was developed aftwerwards. However, this time a genetic algorithm was used as the optimization method instead, with two methodologies being employed. While the first one considered only the placement of the sensors, the second one also takes into consideration the modal filter gains and the negative velocity feedback gain. The results yielded by the open-loop cantilever beam analysis showed that it is a non-convex optimization problem. However, all of the attempts support the belief that the global minimum has been found in the sense of the proposed objective function, which was based on the quadratic error between the frequency response function (FRF) of the modal filter and an idealized FRF used as reference. The results yielded by the closed-loop system optimization showed that it is more convenient to consider as optimization variables not only the placement of the sensors, but also their gains and the negative velocity feedback gain. Finally, after pondering over the obtained results, it has been concluded that the observation spillover resulting from a modal filter composed of a reduced number of sensors may be turned to the vibration control system\'s favour by means of optimization. The minimal-phase modal filter composed of 5 sensors found in this work stands out as the most notable example in this work, being able to guarantee stability for the first 12 modes since all of them are in-phase.

Given the advantages of parallel manipulators and lightweight manipulators, a 3-PRR planar parallel manipulator with three lightweight intermediate links has been developed to provide an alternative high-speed pick-and-place positioning mechanism to serial architecture manipulators in electronic manufacturing, such as X-Y tables or gantry robots. Lightweight members are more likely to exhibit structural defection and vibrate due to the inertial forces from high speed motion, and external forces from actuators. Structural flexibility effects are much more pronounced at high operational speeds and accelerations. Therefore, this thesis presents the dynamics and vibration control of a 3-PRR parallel manipulator with three flexible links. Firstly, a procedure for the generation of dynamic equations for a 3-PRR parallel manipulator with three flexible intermediate links is presented based on the assumed mode method. The dynamic equations of the parallel manipulator with three flexible intermediate links are developed using pinned-pinned boundary conditions. Experimental modal tests are performed using an impact hammer and an accelerometer to identify the mode shapes, frequencies, and damping ratios of flexible intermediate links. The mode shapes and frequencies, obtained from experimental modal tests, match very well the assumed mode shapes and frequencies obtained based on pinned-pinned boundary conditions, and therefore the dynamic model developed is validated. Secondly, this thesis presents the investigation on dynamic stiffening and buckling of the flexible links of a 3-PRR parallel manipulator by including the effect of longitudinal forces on the modal characteristics. Natural frequencies of bending vibration of the intermediate links are derived as the functions of axial force and rigid-body motion of the manipulator. Dynamic stiffening and buckling of intermediate links is investigated and configuration-dependant frequencies are analyzed. Furthermore, using Lagrange multipliers, the fully coupled equations of motions of the flexible parallel manipulator are developed by incorporating the rigid body motions with elastic motions. The mutual dependence of elastic deformations and rigid body motions are investigated from the analysis of the derived equations of motion. Open-loop simulation without joint motion controls and closed-loop simulation with joint motion controls are performed to illustrate the effect of elastic motion on rigid body motions and the coupling effect amongst flexible links. These analyses and results provide valuable insight into the design and control of the parallel manipulator with flexible intermediate links. Thirdly, an active vibration control strategy is developed for a moving 3-PRR parallel manipulator with flexible links, each of which is equipped with multiple PZT control pairs. The active vibration controllers are designed using the modal strain rate feedback (MSRF). The amplification behavior of high modes is addressed, and the control gain selection strategy for high modes is developed through modifying the IMSC method. The filters are developed for the on-line estimation of modal coordinates and modal velocity. The second compensator is used to cut off the amplified noises and unmodeled dynamics due to the differentiation operation in the developed controller. The modal coupling behavior of intermediate links is examined with the modal analysis of vibrations measured by the PZT sensors. The error estimation of the moving platform is examined using the measurement of PZT sensors. Finally, an active vibration control experimental system is built to implement the active vibration control of a moving 3-PRR parallel manipulator with three flexible links. The smart structures are built through mounting three PZT control pairs to each intermediate flexible link. The active vibration control system is set up using National Instruments LabVIEW Real-Time Module. Active vibration control experiments are conducted for the manipulator moving with high-speed, and experimental results demonstrate that the vibration of each link is significantly reduced.

Given the advantages of parallel manipulators and lightweight manipulators, a 3-PRR planar parallel manipulator with three lightweight intermediate links has been developed to provide an alternative high-speed pick-and-place positioning mechanism to serial architecture manipulators in electronic manufacturing, such as X-Y tables or gantry robots. Lightweight members are more likely to exhibit structural defection and vibrate due to the inertial forces from high speed motion, and external forces from actuators. Structural flexibility effects are much more pronounced at high operational speeds and accelerations. Therefore, this thesis presents the dynamics and vibration control of a 3-PRR parallel manipulator with three flexible links. Firstly, a procedure for the generation of dynamic equations for a 3-PRR parallel manipulator with three flexible intermediate links is presented based on the assumed mode method. The dynamic equations of the parallel manipulator with three flexible intermediate links are developed using pinned-pinned boundary conditions. Experimental modal tests are performed using an impact hammer and an accelerometer to identify the mode shapes, frequencies, and damping ratios of flexible intermediate links. The mode shapes and frequencies, obtained from experimental modal tests, match very well the assumed mode shapes and frequencies obtained based on pinned-pinned boundary conditions, and therefore the dynamic model developed is validated. Secondly, this thesis presents the investigation on dynamic stiffening and buckling of the flexible links of a 3-PRR parallel manipulator by including the effect of longitudinal forces on the modal characteristics. Natural frequencies of bending vibration of the intermediate links are derived as the functions of axial force and rigid-body motion of the manipulator. Dynamic stiffening and buckling of intermediate links is investigated and configuration-dependant frequencies are analyzed. Furthermore, using Lagrange multipliers, the fully coupled equations of motions of the flexible parallel manipulator are developed by incorporating the rigid body motions with elastic motions. The mutual dependence of elastic deformations and rigid body motions are investigated from the analysis of the derived equations of motion. Open-loop simulation without joint motion controls and closed-loop simulation with joint motion controls are performed to illustrate the effect of elastic motion on rigid body motions and the coupling effect amongst flexible links. These analyses and results provide valuable insight into the design and control of the parallel manipulator with flexible intermediate links. Thirdly, an active vibration control strategy is developed for a moving 3-PRR parallel manipulator with flexible links, each of which is equipped with multiple PZT control pairs. The active vibration controllers are designed using the modal strain rate feedback (MSRF). The amplification behavior of high modes is addressed, and the control gain selection strategy for high modes is developed through modifying the IMSC method. The filters are developed for the on-line estimation of modal coordinates and modal velocity. The second compensator is used to cut off the amplified noises and unmodeled dynamics due to the differentiation operation in the developed controller. The modal coupling behavior of intermediate links is examined with the modal analysis of vibrations measured by the PZT sensors. The error estimation of the moving platform is examined using the measurement of PZT sensors. Finally, an active vibration control experimental system is built to implement the active vibration control of a moving 3-PRR parallel manipulator with three flexible links. The smart structures are built through mounting three PZT control pairs to each intermediate flexible link. The active vibration control system is set up using National Instruments LabVIEW Real-Time Module. Active vibration control experiments are conducted for the manipulator moving with high-speed, and experimental results demonstrate that the vibration of each link is significantly reduced.