Nanoporous (NP) metals are a unique class of materials that are characterized by extremely high surface-to-volume ratios and possess such desirable properties of metals as high electrical conductivity, catalytic activity, and mechanical strength. At the same time, understanding of their physical properties is often lacking, especially for hierarchical NP metals where individual struts and joints that make up open cell 3D network are nanocrystalline. The aim of this work is to employ a dedicated experimental campaign to understand the structure property relation of nanostructured nanoporous metals. Towards this goal, NP Pt and NP Cu have been synthesized for a range of strut sizes and their mechanical properties have been investigated via ex-situ and in-situ nanoindentation experiments. Both NP Pt and NP Cu exhibit relatively high hardness in the range of 0.2 to 1.3 GPa. The relative role of material effects arising from small dimensions of the struts/joints and the geometrical features of NP metals are discussed. Selected applications of the systems synthesized during this work in electrochemistry and catalysis are demonstrated. In the examined applications the NP metals exhibited catalytic activity comparable to or significantly exceeding the best available alternative systems, while offering superior stability.

Dealloying is a corrosion process in which one or more elements are selectively removed from an alloy leading to a 3-dimensional porous structure of the more noble element(s). These porous structures have been known to cause stress corrosion cracking in noble metal alloy systems but more recent interest in using the corrosion process to produce porous metals has developed. Applications for these structures range from high surface area electrodes for biomedical sensors to use as skeletal structures for fundamental studies (e.g. low temperature heat exchangers or sensitivity of surface diffusivity to chemical environment). In this work we will review our current understanding of alloy corrosion including our most recent results demonstrating a more accurate method for calculating alloy critical potential based on potential hold experiments. The critical potentials calculated through the potential hold method were â 0.030VMSE, 0.110VMSE, and 0.175VMSE for Cu80Pt20, Cu75Pt25 Cu71Pt29 respectively. We will present the use of porous metals for making surface diffusivity measurements in the Pt systems as a function of chemical environment. A review of the use of small angle neutron scattering to make accurate measurements of pore size is presented and the sensitivity of pore size to electrolyte, electrolyte composition, applied potential and temperature will be explained. The production of porous Pt with pore sizes ranging from 2-200nm is demonstrated. / Ph. D.

京都大学 / 0048 / 新制・課程博士 / 博士(エネルギー科学) / 甲第21881号 / エネ博第382号 / 新制||エネ||74(附属図書館) / 京都大学大学院エネルギー科学研究科エネルギー応用科学専攻 / (主査)教授 馬渕 守, 教授 宅田 裕彦, 教授 土井 俊哉 / 学位規則第4条第1項該当 / Doctor of Energy Science / Kyoto University / DFAM

Nanoporous metal represents a particular form of a metal, which combines the characteristics of metals, such as good thermal and electrical conductivity, catalytic activity with the materials properties characteristic of nanoporosity, which include high surface area, low density, large number of pores, etc. Nanoporous metals have applications in various fields such as catalysis, hydrogen storage, electrochemical sensing, membranes, SERS, and supercapacitors. The three dimensional porous structures offer high specific surface area and large pore volumes, which enhance substrate diffusion within the porous structures and provide a large number of surface active sites for catalytic applications. However, synthesis of nanoporous metal based on conventional approach (template assisted synthesis and dealloying) suffers from scalability issue, specific for few metals, additional synthetic steps etc. Challenges still remain in this field to fabricate three dimensional porous metals where pores are interconnected (bicontinuous). Recently, development of the synthesis of nanoporous metal got a thrust by the advent of the concept of assembly of nanoparticles in either an ex-situ or in an in-situ manner. Objectives 1. Establish the synthetic strategy of metal nanosponge formation by capping agent dissolution method (ex-situ assembly) 2. Explore the catalytic activity of these metal nanosponges towards 4-nitrophenol reduction and alkene hydrogenation reactions 3. Elucidate the mechanism of formation of metal nanosponge in solution state (kinetic in-situ assembly of nanoparticles) using ammonia borane as a reducing agent in water under different conditions 4. Investigate the hydrogen storage properties and catalytic arene hydrogenation activities of metal nanosponges 5. Synthesis of bismuth oxide nanosponge using bismuth nanosponge as a template. Study of the photocatalytic dye degradation behavior using bismuth oxide nanosponge under visible light irradiation Significant results Synthesis of metal nanosponges was carried out using capping agent dissolution method wherein addition of water to M@BNHx polymer gives metal nanosponges. The B-H bond of BNHx polymer is unstable in the presence of water and gets hydrolyzed to give hydrogen gas bubbles which act as dynamic templates for the formation of metal nanosponges. The pristine nature of the surface of these metal nanosponges was elucidated by several analytical techniques. The catalytic activity of these metal nanosponges (Ag, Au, Pd, Pt, and Cu) was demonstrated using 4-nitrophenol reduction reaction in the presence of sodium borohydride as a reducing agent. Iridium nanosponge was obtained by capping agent dissolution method from Ir@BNHx polymer. Mesoporous high surface area iridium nanosponge was found to be an active catalyst for alkene hydrogenation reaction, whereas Ir@BNHx polymer does not exhibit any catalytic activity under similar reaction conditions. The effects of temperature, solvent, substrate to catalyst ratio, and pressure on catalyst activity were established using styrene as a substrate. The thermal stability (up to 300 oC) and robustness over several cycles were demonstrated for the iridium nanosponge. Several alkenes (linear alkene, cycloalkane, and conjugated alkene) were successfully hydrogenated using iridium nanosponge at room temperature and 4 bar hydrogen pressure. Generality of the synthetic procedure was explored by using different iridium precursors which gave iridium nanosponges exhibiting similar catalytic activity. Silver, gold, palladium, platinum, and copper nanosponges have been synthesized by chemical reduction method (in-situ kinetic assembly of nanoparticles) using ammonia borane as a reducing agent in water as a solvent. The effect of variables (metal salt to amine borane ratio, concentration of the reactants, solvent, temperature, and reducing agent) were thoroughly investigated using the silver system as a model. In the absence of a capping agent, metal salt reduction was carried out using amine borane which forms nanoparticles. In a high dielectric solvent, the colloidal particles attach together to form agglomerates. During the course of the reaction, hydrogen gas bubbles were generated which produce pores within the agglomerates leading to the formation of three dimensional nanosponge structures. Finally, the hydrogen storage properties (pressure composition isotherm and sorption kinetics) of these metal nanosponges were investigated under different conditions. These metal nanosponges exhibit reasonable, reversible storage characteristics: Ag (3 wt%), Pd (5.5 wt%), Pt (6 wt%), and Cu (2.5 wt%). Phase selective ruthenium nanosponge was synthesized using chemical reduction method. It was found that amine borane as a reducing agent for certain ruthenium precursors results in the hcp phase of ruthenium whereas, reduction using sodium borohydride affords fcc phase of ruthenium. Hcp and fcc phases of ruthenium were established using electron and X-ray diffraction methods. Surface characterization technique showed the pristine nature of ruthenium nanosponge. Both hcp and fcc ruthenium nanosponges were employed as catalysts for hydrogenation of benzene; it was found that hcp ruthenium is more active than fcc ruthenium for benzene hydrogenation to cyclohexane. Substrate to catalyst ratio, temperature, hydrogen pressure, and solvent effect were thoroughly investigated using benzene as a model substrate. It was found that hcp ruthenium nanosponge is capable of hydrogenating a variety of alkyl substituted benzenes under ambient conditions. The catalyst was found to be active over several cycles without any loss in its activity. Phosphine was used as a catalyst poison and hot filtration test was performed separately to show the true heterogeneous nature of the active catalyst. Hydrogen storage experiments were performed to understand the interaction of hydrogen with different phases of ruthenium. Bismuth nanosponge was synthesized using chemical reduction method. Synthesis of different polymorphs of bismuth oxide nanosponges (tetragonal, monoclinic and body centered cubic) were carried out by calcination of bismuth nanosponge at different temperature (300 oC, 500 oC, and 800 oC). The phase purity of bismuth oxide nanosponges were established using X-ray and electron diffraction method. It was found that surface area decreases with increasing the calcination temperature. Tetragonal bismuth oxide (300 oC annealed sample) nanosponge shows the highest photocatalytic activity as compared to other polymorphs. Mechanistic investigation suggests that hole and hydroxyl radical are responsible for dye degradation. Recyclability study demonstrated the formation of bismuth oxycarbonate which leads to a drop in catalytic activity. However, the tetragonal phase of bismuth oxide with high catalytic activity could be regenerated upon annealing at 300 oC for 3 h.