Commercial success had been achieved with electroluminescent phosphor powders, particularly zinc sulfide activated with copper. The applications of AC Powder EL (ACPEL) are mainly limited to backlighting and lamp applications that require low brightness. This includes low illumination environments, such as nightlights and backlighting for LCDs and keypads in portable electronics and home electronics. By using nanowires as nanoelectrodes, a novel and self-supported nanostructured powder EL device has been developed in this thesis. The novel structure contains a single layer of ZnS:Cu powder phosphor which is embedded in a polymer matrix with one surface exposed. A dilute layer of conductive nanowires directly contacts the phosphor layer and works as rear electrodes. A highly intensified electric field can be induced in the phosphor region by the metal nanowires if a specific voltage is applied to the device. Simulations of the electric field by using commercial software show that the localized electric field can be at least one order of magnitude higher than the average field depending on the dimensions of the nanowires. As a result, electrons can be injected into the phosphor lattice by high-field-assisted tunneling, hence inducing electron avalanching. The electrons finally are trapped at the donors. When the external field is reversed, the electrons recombine with the holes that are previously injected by the same process and trapped at the acceptors. Therefore, visible light is produced by the recombination of the electron-hole pairs through the donor-acceptor pairs. The indium nanowires, with diameters of 300 nm and lengths of several microns, have been fabricated by using anodic aluminum oxide (AAO) templates which are known as self-organized porous structures formed by anodization of aluminum in an appropriate acid solution. A hydraulic pressure injection method has been applied to inject molten indium metal into the nanopores of the AAO template and form nanowires. By dissolution of the template, a large number of free indium nanowires is obtained. The nanowires are transferred onto a ZnS-embedded substrate by a wet-coating method. Finally, the entire device is completed by deposition of Au rectangular electrodes on the top of the indium nanowires. The indium nanowires have been characterized by using SEM and XRD. The tests of the dependence of luminance on voltage at various frequencies for a nanowire contact EL device sample are performed. A peak luminance of 25 cd/m2 has been achieved for the device driven at frequency of 8.2 kHz and a voltage of 425 V. The EL performance of the nanowire contact EL device is not as good as traditional powder EL devices so far, however, the novel structures have the potential for a lower operating voltage with simultaneous long lifetime and high luminance to overcome limitations of traditional powder EL. / Thesis / Doctor of Philosophy (PhD)

Processing of nanostructured WC-Co and W-Co powders,modelling of Fe-Mn-Si alloy, swelling of Fe-Cu alloy, andmechanical properties and sintering of Fe-Mn-Si steels havebeen studied in the present thesis. W-Co precursors made by chemical synthesis were used toproduce nanostructured WCCo and W-Co powders by calcination,reduction and carburization. The phase constituents in thecalcined powders depend on temperature and atmospheres. Cobaltcan accelerate the reduction rate of the W-Co precursors as acatalyst, and cobalt influences the formation of intermediatephases during the reduction of the precursors. The ratio of carbon monoxide to carbon dioxide controlscarburization process, gives different intermediate phases andcarburization rates. There exist several intermediate phases: W6Co6C, W3Co3C, W2C due to varying carbon monoxide content in thecarburization gases. Nanostructured WC-Co powders with aparticle size of 20-50 nm have been obtained. The effect of silicon content on the particle sizedistribution of milled Fe-Mn-Si master alloy powders is muchmore significant than that of manganese content. A finer finalparticle size can be obtained in the alloy powders with highersilicon compositions. Long time milling results in theagglomeration of small particles. The grinding process can bedescribed using classic batch grinding equation based on thepopulation balance model. A swelling model for Fe-Cu alloyssintered at the temperatures above the melting point of copperhas been established based on the penetration mechanism. In themodel, the particle coordination number and heating rate wereused to express the porosity and the thickness of the diffusionlayers between iron and copper particles respectively. The effects of sintering temperature and time on theproperties of sintered steels have been studied. Fe-Mn-Simaster alloys made by cast-milling, atomizing, and acombination of atomization and milling have been covered. Themilled, and atomizationmilled alloy steels showed goodmechanical properties with small dimensional change. Transientliquid phase of the Fe-Mn-Si alloys accelerates densification,and offer fast diffusion of alloying elements. The addition ofa small amount of Fe-Mn-Si master alloy to Astaloy 85Mo powdercan lead to high strength with zero dimensional change. <b>Key words:</b>Processing; Modelling; Nanostructured powder;WC-Co; W-Co; Calcination; Reduction; Carburization; Particlesize; Sintered steel; Fe-Cu alloy; Swelling; Fe-Mn-Si masteralloy; Mechanical properties; Sintering parameters.

<p>Processing of nanostructured WC-Co and W-Co powders,modelling of Fe-Mn-Si alloy, swelling of Fe-Cu alloy, andmechanical properties and sintering of Fe-Mn-Si steels havebeen studied in the present thesis.</p><p>W-Co precursors made by chemical synthesis were used toproduce nanostructured WCCo and W-Co powders by calcination,reduction and carburization. The phase constituents in thecalcined powders depend on temperature and atmospheres. Cobaltcan accelerate the reduction rate of the W-Co precursors as acatalyst, and cobalt influences the formation of intermediatephases during the reduction of the precursors.</p><p>The ratio of carbon monoxide to carbon dioxide controlscarburization process, gives different intermediate phases andcarburization rates. There exist several intermediate phases: W₆Co₆C, W₃Co₃C, W₂C due to varying carbon monoxide content in thecarburization gases. Nanostructured WC-Co powders with aparticle size of 20-50 nm have been obtained.</p><p>The effect of silicon content on the particle sizedistribution of milled Fe-Mn-Si master alloy powders is muchmore significant than that of manganese content. A finer finalparticle size can be obtained in the alloy powders with highersilicon compositions. Long time milling results in theagglomeration of small particles. The grinding process can bedescribed using classic batch grinding equation based on thepopulation balance model. A swelling model for Fe-Cu alloyssintered at the temperatures above the melting point of copperhas been established based on the penetration mechanism. In themodel, the particle coordination number and heating rate wereused to express the porosity and the thickness of the diffusionlayers between iron and copper particles respectively.</p><p>The effects of sintering temperature and time on theproperties of sintered steels have been studied. Fe-Mn-Simaster alloys made by cast-milling, atomizing, and acombination of atomization and milling have been covered. Themilled, and atomizationmilled alloy steels showed goodmechanical properties with small dimensional change. Transientliquid phase of the Fe-Mn-Si alloys accelerates densification,and offer fast diffusion of alloying elements. The addition ofa small amount of Fe-Mn-Si master alloy to Astaloy 85Mo powdercan lead to high strength with zero dimensional change.</p><p><b>Key words:</b>Processing; Modelling; Nanostructured powder;WC-Co; W-Co; Calcination; Reduction; Carburization; Particlesize; Sintered steel; Fe-Cu alloy; Swelling; Fe-Mn-Si masteralloy; Mechanical properties; Sintering parameters.</p>