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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
1

Optimal Scheduling of Converter Aisle Operation in a Nickel Smelting Plant

Ewaschuk, Christopher January 2014 (has links)
The scheduling of the converter aisle of a nickel smelting plant is a non-trivial task with significant consequences to plant profitability and production. An optimization-based scheduling formulation is developed using a continuous-time paradigm to accurately represent event timings. The formulation accounts for environmental restrictions on sulfur dioxide emissions using event timing constraints. The formulation includes novel semi-continuous modeling to represent flash furnaces which operate with a continuous inlet flow and intermittent discrete material removal, as well as, a novel sequencing and symmetry-breaking scheme to account for identical units operating in parallel. A rolling horizon feature is included in the formulation to accommodate multi-period optimization. Tightening constraints are developed and used to improve the computational performance of the optimization and demonstrate the capacity of the proposed methodology to function as a real-time decision-support tool. A solution procedure is presented where an aggregate model is used to bound the objective function of the master problem in a two layer optimization scheme. Finally, a novel multi-tiered procedure is presented to enhance the optimization solution by re-optimizing for objectives of decreasing priority in order to minimize task start times and penalize deviations in the furnace flow rate. To address the closed-loop properties of scheduling, a reactive scheduling mechanism is included to allow for rescheduling to account the impact of process disturbances on the operating schedule. A methodology for reducing radical scheduling changes due to the optimization during reactive scheduling is presented. The reactive scheduling algorithm utilizes a tiered optimization approach that progressively increases the degrees of freedom available, as required, in order to achieve a feasible production schedule. The use of the reactive scheduling algorithm demonstrates the ability to reject disturbances and transition plant operation in an agile manner. / Thesis / Master of Applied Science (MASc)

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