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Gas Phase And Electrocatalytic Reaction Over Pt, Pd Ions Substituted CeO2, TiO2 Catalysts and Electronic Interaction Between Noble Metal Ions And The Reducible OxideSharma, Sudanshu 04 1900 (has links)
Among the various heterogeneous catalytic reactions three way catalysis (TWC), catalytic combustion of hydrogen, water gas shift reaction (WGS) and preferential oxidation of CO (PROX) in the hydrogen rich stream are some of the important reactions receiving the attention presently. Three-way catalysis (TWC) involves simultaneous removal of the three pollutants (i.e., CO, NOx, and HCs) from the automobile exhaust. Catalytic combustion of hydrogen by oxygen or hydrogen-oxygen recombination reaction is an industrially important reaction. It has variety of application such as in sealed lead acid batteries and nuclear reactors. Water gas shift (WGS) reaction is of specific importance to produce hydrogen from carbonaceous material. PROX is an important step to further purify hydrogen produced form WGS. Hydrogen purified using PROX can be directly fed to polymer electrolyte membrane fuel cells. By and large, noble metals Pt, Pd, Rh, Ru and some of their alloys are dispersed on oxide or high surface area carbon are the active catalysts. An alternative approach can be to make Pt2+, Pd2+, Rh3+, Ru4+ ions substituted in reducible support such as CeO2, Ce1-xTixO2-δ and TiO2 to increase the dispersion and bring down the cost. In this thesis we have followed this new approach and show that noble metal ionic catalysts are superior to noble metal nano particles.
In the 1st chapter we present an overview of heterogeneous catalysis and important heterogeneous catalytic reactions. Monolithic catalyst and various ways to coat catalysts for application have been reviewed. Metal-support interaction till date is also reviewed.
In the 2nd chapter, synthesis of noble metal ionic catalysts by solution combustion method is described. Coating of washcoat and active catalyst phase over ceramic honeycomb by a new combustion method is described. Solution combustion reaction and characterization of the catalyst by x-ray diffraction, x-ray photoelectron spectroscopy, temperature programmed reduction and reaction is given. We have fabricated experimental systems to carryout catalytic reaction and in this chapter they have been presented.
In the 3rd chapter, we report a new process of coating of active exhaust catalyst over -Al2O3 coated cordierite honeycomb. The process consists of (a) growing -Al2O3 on cordierite by solution combustion of Al(NO3)3 and oxylyldihydrazide (ODH) at 600 0C. Active catalyst phase, Ce0.98Pd0.02O2- is coated on - Al2O3 coated cordierite again by combustion of ceric ammonium nitrate and ODH with 1.2 10-3 M PdCl2 solution at 500 0C. In this way a coat layer over cordierite ceramic has been achieved and catalyst has the active sites in the form of Pd2+ ions rather than Pd metal. Weight of the active catalyst can be varied from 0.02 to 2 wt% which is sufficient but can be loaded even up to 12 wt% by repeating dip dry combustion [1]. Adhesion of catalyst to cordierite surface is via oxide growth on oxide ceramic which is very strong. 100 % conversion of CO is achieved below 80 oC at a space velocity of 880 h-1. At much higher space velocity of 21000h-1, 100 % conversion is obtained below 245 oC. Activation energy for CO oxidation is 8.4 kcal/mol. At a space velocity of 880 h-1 100% NO conversion is attained below 185 oC and 100 % conversion of ‘HC’(C2H2) below 220 oC. At the same space velocity 3-way catalytic performance over Ce0.98Pd0.02O2- coated monolith shows 100% conversion of all the pollutants below 220 o C with 15% excess oxygen. Catalytic activity of cordierite honeycomb coated by this new coating method for the oxidation of major hydrocarbons in exhaust gas is discussed further in this chapter. ‘HC’ oxidation over the monolith catalyst is carried out with a mixture having the composition, 470 ppm of both propene and propane and 870 ppm of both ethylene and acetylene with the varying amount of O2. 3-way catalytic test is done by putting hydrocarbon mixture along with CO (10000ppm), NO (2000ppm) and O2 (15000ppm). Below 350 oC full conversion is achieved [2]. A comparison of the results shows that Ce1-xPdxO2-δ far superior to other catalysts. In this method, handling of nano material powder is avoided.
In the 4th chapter we present a detailed study on the catalytic combustion of hydrogen by oxygen (hydrogen oxygen recombination reaction). Ever since Michel Faraday showed H2 + O2 recombination reaction over platinum metal plates, Pt metal has remained the only room temperature recombination catalyst. In search of an alternative catalyst, we discovered a new Pt free Ti0.99Pd0.01O2- compound which shows high rates of this reaction above 45 oC compared to Ce0.98Pt0.02O2-, Pt/Al2O3 and Pd/Al2O3. High rates of H2+O2 recombination over Pt and Pd ion respectively in CeO2 and TiO2 is due to the protonic type H2+ adsorption on Pt2+ or Pd2+ and dissociative chemisorption of O2 on the electron rich oxide ion vacancies [3]. In the case of Ce0.98Pt0.02O2-, H2/Pt ratio in a TPR experiment is ~2.3 at 0 oC. In the case of Ti0.99Pd0.01O2- also, H2 adsorption occurs below 0 oC and H2 / Pd ratio is ~2.2. Thus, more than 4-5 H atoms are adsorbed per metal ion. This is attributed to hydrogen spillover. H2 is known to be adsorbed as hydride ion (H-) over Pt, Pd, Rh, Ru, Os and Ir metals. Proton NMR studies of H2 adsorbed on Pd metal have shown upfield i.e. negative shift of 12 ppm with respect to TMS. We have studied proton NMR of Ti0.99Pd0.01O2- + H2 which show a downfield shift of 11.35 ppm confirming H+ or H2+ kind of species over Pd2+ ion in Ti0.99Pd0.01O2-. In Ce0.98Pt0.02O2- also H2 adsorption led to H2+ like species observed at 8 ppm and DFT calculations indeed showed H2+ kind species. H2+ is a precursor for dissociation and can readily induce O2 dissociation leading to high rates of recombination.
In the 5th chapter we report water gas shift reaction (WGS) and preferential oxidation of CO (PROX) over Ti0.99Pt0.01O2-, Ce0.83Ti0.15Pt0.02O2- and Ce0.98Pt0.02O2-δ.
The water gas shift reaction (WGS) is an important reaction to produce hydrogen. In this study, we have synthesized nano crystalline catalysts where Pt ion is substituted in the +2 state in TiO2, CeO2 and Ce1-xTixO2-δ. The catalysts have been characterized by X-ray diffraction and X-ray photoelectron spectroscopy (XPS) and it has been shown that Pt2+ ions in these reducible oxides of the form Ti0.99Pt0.01O2-, Ce0.83Ti0.15Pt0.02O2- and Ce0.98Pt0.02O2-δ are highly active. These catalysts were tested for the water gas shift reaction both in presence and absence of hydrogen. It is shown that Ti0.99Pt0.01O2- exhibits higher catalytic activity than Ce0.83Ti0.15Pt0.02O2- and Ce0.98Pt0.02O2-δ [4]. Further, experiments were conducted to determine the deactivation of these catalysts by performing the daily startup and shutdown of the reactor for over 24 hours. There was no sintering of Pt and no carbonate formation and, therefore, the catalyst did not deactivate even after prolonged reaction. There was no carbonate formation because of the highly acidic nature of Ce4+, Ti4+ ions in the catalysts. Further, PROX activity of these catalysts has been studied. Ce0.83Ti0.15Pt0.02O2- and Ce0.98Pt0.02O2-δ showed high activity, large operating temperature window and low working temperature proving them to be highly effective PROX catalysts.
In the 6th chapter we study the electrocatalysis of formic acid electro-oxidation and simultaneously mapping the electronic states of the electrodes by X-ray photoelectron spectroscopy (XPS). Ionically dispersed platinum in Ce1-xPtxO2-δ and Ce1-x-yTiyPtxO2-δ is very active towards oxygen evolution and formic acid oxidation. Higher electro-catalytic activity of Pt2+ ions in CeO2 and Ce1-xTixO2 compared to Pt0 in Pt/C is due to Pt2+ ion interaction with the supports, CeO2 and Ce1-xTixO2 respectively [5]. Further, ionic platinum does not suffer from CO poisoning effect unlike Pt0 in Pt/C. Utilization of lattice oxygen from the electrodes during the reaction has been demonstrated. This lattice oxygen exchange is responsible to convert CO to CO2 in the lower potential region to remove CO poisoning effect.
In 7th chapter we repeat our study on the noble metal ion reducible oxide interaction in Ce1-xPtxO2- and Ce1-xPdxO2- (x= 0.02) system by a novel electrochemical method combined with XPS. Working electrodes made of CeO2 and Ce0.98Pt0.02O2- mixed with 30% carbon are cycled between 0.0-1.2 V in potentio-static (chronoamperometry) and potentio-dynamic (cyclic voltametry) mode with reference to saturated calomel electrode (SCE). Reversible oxidation of Pt0 to Pt2+ and Pt4+ state due to the applied positive potential is coupled to simultaneous reversible reduction of Ce4+ to Ce3+ state. CeO2 reduces to CeO2-y (y= 0.35) after applying +1.2 V which is not reversible. But Ce0.98Pt0.02O2- reaches a steady state with Pt2+: Pt4+ in the ratio of 0.60: 0.40 and Ce4+: Ce3+ in the ratio of 0.55: 0.45 giving a composition Ce0.98Pt0.02O1.74 at 1.2 V which is reversible [6]. Composition of Pt ion substituted compound is reversible between Ce0.98Pt0.02O1.95 to Ce0.98Pt0.02O1.74 within the potential range of 0.0-1.2 V. Thus, Ce0.98Pt0.02O2- forms a stable electrode for oxidation of H2O to O2 unlike CeO2. A linear relation between oxidation of Pt2+ to Pt4+ with simultaneous reduction of Ce4+ to Ce3+ is observed demonstrating Pt-CeO2 metal support interaction is due to reversible Pt0/Pt2+/Pt4+ interaction with Ce4+/Ce3+ redox couple. Similar studies have been performed with Ce0.98Pd0.02O2- catalyst to show the redox coupling between Pd2+/Pd0 and Ce4+/Ce3+ redox couples. We expect similar redox coupling for Pd, Pt ions substituted TiO2, and Ce1-xTixO2.
In the final chapter 8, a critical review and conclusion on the results presented in the thesis is presented. The combustion synthesized catalysts reported in this thesis stabilizes the Pt and Pd metals in their ionic state rather than zero valent metallic state. Thus, the catalysts are uniform solid catalysts. High activity and stability of these catalysts are shown to be due to the electronic interaction between noble metal ions and the reducible oxide. Redox couples Pt0/Pt2+, Pt2+/Pt4+ and Pd0/Pd2+ interact with Ce4+/Ce3+, Ti4+/Ti3+ couples such that metal is oxidized and the support is reduced. This has been established in the thesis by a combined use of electrochemistry and XPS thus solving a long standing problem of metal support interaction in catalysis. We hope that the results presented in the thesis is a worthwhile contribution to catalysis.
(For mathematical equations pl refer pdf file.)
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Synthesis, Structure and Catalytic Properties of Pd2+, Pt2+ and Pt4+ Ion Substituted TiO2Mukri, Bhaskar Devu January 2013 (has links) (PDF)
After introducing fundamentals of catalysis with noble metal surfaces especially Pt metal for CO oxidation and subsequent developments on nano-crystalline Pt metals supported on oxide supports, an idea of Pt ion in reducible oxide supports acting as adsorption sites is proposed in chapter 1. Idea of red-ox cycling of an ion in an oxide matrix is presented taking Cu ion in YBa2Cu3O7 as an example. Noble metal ions in reducible oxides such as CeO2 or TiO2 acting as adsorption sites and hence a red-ox catalyst was arrived at from chemical considerations. Among several reducible oxide supports, TiO2 was chosen from crystal structure and electronic structure considerations.
A good redox catalyst for auto exhaust and related applications should have high oxygen storage capacity (OSC). Any new material that can work as a redox catalyst should be tested for its OSC. Therefore we designed and fabricated a temperature programmed reduction by hydrogen (H2¬TPR) system to measure OSC. This is presented in chapter 2. We have synthesized a number of oxides by solution combustion method. Structures were determined by powder XRD and Rietveld refinement methods. Fe2O3, Fe2-xPdxO3-δ, Cu1-xMnAl1+xO4, LaCoO3, LaCo1-xPdxO3-δ, CeO2, Ce1¬xPdxO2-δ, TiO2, Ti1-xPdxO2-δ and many other oxide systems were synthesized and their structures were determined. OSC of these systems were determined employing the H2/TPR system. TPR studies were carried out for several redox cycles in each case. Except Pd ion substituted CeO2 and TiO2 other oxide systems decomposed during redox cycling. Pd ion substituted TiO2 gave highest OSC and also it was stable paving way to choose this system for further study.
In chapter 3, we have described lattice oxygen of TiO2 activation by the substitution of Pd ion in its lattice. Ti1-xPdxO2-x (x = 0.01 to 0.03) have been synthesized by solution combustion method crystallizing in anatase TiO2 structure. Pd is in +2 oxidation state and Ti is in +4 oxidation state in the catalyst as seen by XPS. Pd is more ionic in TiO2 lattice compared to Pd in PdO. Oxygen storage capacity defined by ‘amount of oxygen that is used reversibly to oxidize CO’ is as high as 5100 μmol/g of Ti0.97Pd0.03O1.97. Oxygen is extracted by CO to CO2 in absence of feed oxygen even at room temperature. Rate of CO oxidation is 2.75 μmol.g-1.s-1 at 60 0C over Ti0.97Pd0.03O1.97 and C2H2 gets oxidized to CO2 and H2O at room temperature. Catalyst is not poisoned on long time operation of the reactor. Such high catalytic activity is due to activated lattice oxygen created by the substitution of Pd ion as seen from first-principles density functional theory (DFT) calculations with 96 atom supercells of Ti32O64, Ti31Pd1O63, Ti30Pd2O62 and Ti29Pd3O61. The compounds crystallize in anatase TiO2 structure with Pd2+ ion in nearly square planar geometry and TiO6 octahedra are distorted by the creation of weakly bound oxygens. Structural analysis of Ti31Pd1O63 which is close to 3% Pd ion substituted TiO2 shows that bond valence of oxygens associated with both Ti and Pd ions in the lattice is 1.87. A low bond valence of oxygen is characteristic of weak oxygen in the lattice compared to oxygens with bond valence 2 and above in the same lattice. Thus, the exact positions of activated oxygens have been identified in the lattice from DFT calculations.
Pt has two stable valencies: +2 and +4. Ti ion in TiO2 is in +4 state. Is it possible to substitute Pt exclusively in +2 or +4 state in TiO2? Implications are that Pt in +2 will have oxide ion vacancies and Pt in +4 states will not have oxide ion vacancies. Indeed we could synthesize Pt ion substituted TiO2 with Pt in +2 and +4 states by solution combustion method. In chapter 4, we have shown the positive role of an oxide ion vacancy in the catalytic reaction. Ti0.97Pt2+0.03O1.97 and Ti0.97Pt4+0.03O2 have been synthesized by solution combustion method using alanine and glycine as the fuels respectively. Both are crystallizing in anatase TiO2 structure with 15 nm average crystallite size. X-ray photoelectron spectroscopy (XPS) confirmed Pt ions are only +2 state in Ti0.97Pt0.03O1.97 (alanine) and only in +4 state in Ti0.97Pt0.03O2 (glycine). CO oxidation rate with Ti0.97Pt2+0.03O1.97 is over 10 times higher compared to Ti0.97Pt4+0.03O2. The large shift in 100 % hydrocarbon oxidation to lower temperature was observed by Pt2+ ion substituted TiO2 from that by Pt4+ ion substituted TiO2. After reoxidation of the reduced compound by H2 as well as CO, Pt ions are stabilized in mixed valences, +2 and +4 states. The role of oxide ion vacancy in enhancing catalytic activity has been demonstrated by carrying out the CO oxidation and H2 + O2 recombination reaction in presence and in absence of O2. There is no deactivation of the catalyst by long time CO to CO2 catalytic reaction. We analyzed the activated lattice oxygens upon substitution of Pt2+ ion and Pt4+ ion in TiO2, using first-principles density functional theory (DFT) calculations with supercells Ti31Pt1O63, Ti30Pt2O62, Ti29Pt3O61 for Pt2+ ion substitution in TiO2 and Ti31Pt1O64, Ti30Pt2O62, Ti29Pt3O61 for Pt4+ ion substitution in TiO2. We find that the local structure of Pt2+ ion has a distorted square planar geometry and that of Pt4+ ion has an octahedral geometry similar to Ti4+ ion in pure TiO2. The change in coordination of Pt2+ ion gives rise to weakly bonded oxygens and these oxygens are responsible in high rates of catalytic reaction. Thus, the high catalytic activity results from synergistic roles of oxide ion vacancy and weakly bonded lattice oxygen.
In chapter 5, we have shown high rates of H2 + O2 recombination reaction by Ti0.97Pd0.03O1.97 catalyst coated on honeycomb monolith made up of cordierite material. This catalyst was coated on γ¬Al2O3 coated monolith by solution combustion method using dip-dry-burn process. This is a modified conventional method to coat catalysts on honeycombs. Formation of Ti0.97Pd0.03O1.97 catalyst on monolith was confirmed by XRD. Form the XPS spectra of Pd(3d) core level in Ti1-xPdxO2-δ, Pd ion is the formed to be +2 state. Ti0.97Pd0.03O1.97 showed high rates of H2 + O2 recombination compared to 2 at % Pd(metal)/γ-Al2O3, Ce0.98Pd0.02O2-δ, Ce0.98Pt0.02O2-δ, Ce0.73Zr0.25Pd0.02O2-δ and Ti0.98Pd0.02O1.98. Activation energy of H2 + O2 recombination reaction over Ti0.97Pd0.03O1.97 is 7.8 kcal/mole. Rates of reaction over Ti0.97Pd0.03O1.97 are in the range of 10 – 20 μmol/g/s at 60 0C and 4174 h-1 space velocity. Rate is orders of magnitude higher compared to noble metal catalysts.
From the industrial point of view, solvent-free hydrogenation of aromatic nitro compounds to amines at nearly 1 bar pressure is an important process. In chapter 6, we showed that Ti0.97Pd0.03O1.97 is a good –nitro to –amine conversion catalyst under solvent-free condition at 1.2 – 1.3 bar H2 pressure. Nitrobenzene, p-nitrotoluene and 2-chloro-4-nitrotoluene are taken for the catalytic reduction reaction. The amine products were analyzed by gas chromatography and mass spectrometry (GCMS). Further, confirmation of compounds was done by FTIR, 1H NMR and 13C NMR. In presence of alcohol as solvent, 100% conversion of aromatic nitro compounds to amines took place at higher temperature and it required more times. In n-butanol solvent, 100% conversion of nitrobenzene and p-nitrotoluene occurred within 10 h and 12 h at 105 °C respectively. We have compared solvent-free reduction of p-nitrotoluene over different catalysts at 90 °C. Catalytic activity for reduction of p¬nitrotoluene over Ti0.97Pd0.03O1.97 is much higher than that reaction over 3 atom % Pd on TiO2 and Pd metal. Turnover frequencies (TOF) for nitrobenzene and 2-chloro-4-nitrotoluene conversion are 217 and 20 over Ti0.97Pd0.03O1.97 respectively. With increase of temperature, TOF of aromatic nitro compound reduction is also increased. We have compared the solvent-free reduction of aromatic nitro compound over Ti0.97Pd0.03O1.97 with others in the literature. Upto 3 cycles of reduction reaction, there was no degradation of Ti0.97Pd0.03O1.97 catalyst and stability of catalyst structure was analyzed by XRD, XPS and TEM images. Catalyst is stable under reaction condition and the structure is retained with Pd in +2 state. Finally, we have proposed the mechanism of -nitro group reduction reaction based on the structure of Ti0.97Pd0.03O1.97.
Instead of handling nano-crystalline materials we proceeded with coating our catalysts on cordierite honeycombs. In chapter 7, we have shown high catalytic activity towards Heck reaction over Ce0.98Pd0.02O2-δ and Ti0.97Pd0.03O1.97 coated on cordierite monolith. XRD patterns of Ce0.98Pd0.02O2¬δ coated on cordierite monolith were indexed to fluorite structure. Heck reaction of aryl halide with olefins over Ce0.98Pd0.02O2-δ and Ti0.97Pd0.03O1.97 coated on cordierite monolith were carried out at 120 °C. The products were first analyzed by GCMS and for the confirmation of compounds, we have recorded 1H NMR and 13C NMR. Heck reaction was carried out with different solvents and different bases for choosing the good base and a solvent. Hence, we have chosen K2CO3 as base and N,N¬dimethylformamide (DMF) as solvent. We have compared the rates of Heck reactions over these two catalysts and Ti0.97Pd0.03O1.97 catalyst showed much higher catalytic activity than Ce0.98Pd0.02O2-δ. With increase of temperature from 65 °C to 120 °C, the catalytic activity of Ti0.97Pd0.03O1.97 on Heck reaction is also increased. The catalyst was reused for next Heck reaction without significant loss of activity. A mechanism for Heck reaction of aryl halide with alkyl acrylate has been proposed based on the structure of Ti0.97Pd0.03O1.97.
In chapter 8, we have provided a critical review of the work presented in the thesis. Critical issues such as noble metal ion doping in TiO2 vs noble metal ion substitution, difficulty of proving the substitution of low % noble metal ion in TiO2, need for better experimental methods to study noble metal ion in oxide matrix have been discussed. Finally, conclusions of the thesis are presented.
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