Micro gas chromatography (μGC) system is a miniaturized and portable version of the conventional GC system, suitable for various applications such as healthcare and environmental analysis. The process of gas chromatography requires precise temperature control for the micro-fabricated preconcentrators and separation columns used since temperature changes directly affect retention time. Proportional Integral and Derivative (PID) controllers provide reliable temperature control and can be tuned to obtain the desired response. The conventional method of tuning the PID control parameters by trial and error is a tedious process and time-consuming process. This thesis aims to develop a PID auto-tuning and control system for auto-tuning microfabricated heaters in modular μGC systems. The developed system is based on the Ziegler Nichols rule-based PID tuning method for closed-loop systems, which uses the relay response of the micro-heater to calculate the PID tuning parameters. The system also includes an analysis system to verify the performance of the PID-tuned values and a tuning system where the PID values can be further tuned to obtain more precise control for the heaters. The aim of developing this system is to reduce the effective tuning time for heaters while satisfying the control requirements. In this thesis, we discuss the tuning methodology and the implementation of the PID tuning and control system, followed by a performance evaluation of the heaters tuned using the proposed system is discussed. / Master of Science / Gas chromatography (GC) is an established technique used for the qualitative and quantitative analysis of compounds present in a mixture. Micro-gas chromatography (μGC) systems are miniaturized versions of conventional GC systems. They are portable, energy-efficient, and facilitate on-site analysis in real-time, which is suitable for applications such as health care, forensics, and environmental analysis, requiring in-field analysis. GC is based on the principle that components of a gaseous mixture, when passed through a heated column coated with a stationary phase, separate out based on their extent of interaction with the stationary phase. The temperature control needs to be precise since it directly affects the process. PID control is the most common and reliable method for temperature control. It can be tuned to obtain the desired response, which can, however, be a tedious process. This thesis aims to develop a PID auto-tuning and control system for μ-fabricated heaters in μGC systems. As a part of this thesis, a system facilitating faster tuning of PID parameters for a given heater using the Ziegler Nichols closed-loop tuning method is developed. It uses the relay response of the micro-heater to determine the tuning value. The obtained PID values can be evaluated using the analysis system developed as a part of the system and can be further fine-tuned using the provided system to obtain the desired response. As a part of this thesis, we first discuss the development of the PID tuning and control system, after which the performance of the tuned values is evaluated for two micro-heaters.

This thesis describes the implementation of zero-cost auto-tuning techniques for embedded Proportional Integral and Derivative (PID) controllers, specifically focusing on their application in the control of proportional valves within Micro Gas Chromatography (uGC) systems. uGC systems are miniaturized versions of conventional GC systems, and require precise temperature, flow and pressure control for the micro-fabricated preconcentrators and micro columns. PID controllers are widely used in process control applications due to their simplicity and effectiveness. The Commercial Off The Shelf (COTS) available controllers are expensive, bulky, need system compatibility and have high lead times. The proposed auto-tuner features simple Python-implemented empirical calculations based on Ziegler Nichols relay-based PID tuning method to determine the optimal PID gains. Leveraging Wi-Fi the system enables tuning for any embedded platform while visualizing transient response through the Graphical User Interface (GUI). The embedded-GUI interface provides a customizable auto-tuning experience extending usage across diverse temperature, pressure and flow regulation applications in environmental analysis. Specifically for uGC systems, the GUI integrates with existing hardware stack using minor software enhancements to enable rapid, automated PID tuning for thermal and flow control applications. The performance is analyzed by evaluating response metrics including overshoot, rise time, and steady-state error. / Master of Science / Commercially available flow and thermal regulators are expensive and bulky. In applications like micro gas chromatography (uGC) systems, these commercial tools to regulate actuator control reduce portability and may require different regulators for different control ranges. To overcome these challenges, we developed an open-source, transparent Proportional-Integral-Derivative (PID) auto-tuner for micro-electromechanical systems (MEMS) actuators in uGC systems. The proposed Python-based Graphical User Interface (GUI) approach leverages simple empirically-driven calculations to determine optimal gains. By interfacing with any embedded system through standard connection like Wi-Fi, the auto-tuner enables interactive, vendor-agnostic tuning while visualizing full transient response. This provides accessible, customizable auto-tuning capabilities to enhance closed-loop PID control across instrumentation and device applications at no or minimal additional hardware cost. In uGC systems, we utilize the same setup for thermal, flow, and pressure control, with additional sensor costs offset by the implementation of multiple closed loops on the same system.Precise temperature and flow control is critical in many applications, such as minimizing fluctuations in analyte retention times in uGC systems. PID control offers reliable closed-loop control for such applications, but tedious manual tuning is required for each system. The proposed auto-tuner presented in this work will greatly simplify PID tuning to improve temperature and flow rate precision in these systems. The performance is analyzed by evaluating response metrics including overshoot, rise time, and steady-state error. This thesis discusses the auto-tuning technique, PID implementation, and experimental performance analysis. Overall, this work presents a novel embedded PID automated methodology for rapid and precise thermal and flow control in uGC and other precision regulation applications. The proposed auto-tuning method provides effective tuning across a wide variety of applications such as motors, temperature and pressure control, and flow regulation systems.

The benefits of good loop tuning in the process industries have long been recognized. Ensuring that controllers are kept well-configured despite changes in process dynamics can bring energy and material savings, improved product quality as well as reduced downtime. A number of loop tuning packages therefore exist that can, on demand, check the state of a loop and adjust the controller as necessary. These methods generally apply some form of upset to the process to identify the current plant dynamics, against which the controller can then be evaluated. A simple approach to the automatic tuning of PI controllers injects variable frequency sinewaves into the loop under normal plant operation. The method employs a phase-locked loop-based device called a phase-frequency/estimation and uses 'design-point' rules, where the aim is for the Nyquist locus of the loop to pass through a particular point on the complex plane. A number of advantages are offered by the scheme: it can carry out both 'one shot' tuning and continuous adaptation, the latter even with the test signal set to a lower amplitude than that of noise. A published article is included here that extends the approach to PID controllers, with simulations studies and real-life test showing the method to work consistently well for a for a wide range of typical process dynamics, the closed-loop having a response that compares well with that produced by standard tuning rules. The associated signal processing tools are tested by applying them to the transmitter of a Coriolis mass-flow meter. Schemes are devised for the tracking and control of the second mode of measurementtube oscillation alongside the so-called 'driven mode', at which the tubes are usually vibrated, leading to useful information being made available for measurement correction purposes. Once a loop has been tuned, it is important to assess it periodically and to detect any performance losses resulting from events such as changes in process or disturbance dynamics and equipment malfunction such as faulty sensors and actuators. Motivated by the effective behaviour of the controller tuners, a loop monitor developed here, also using probing sinewaves coupled with 'design-point' ideas. In this application, the effect on the process must be minimal, so the device must work with lower still SNRs. Thus it is practical to use a fixed-frequency probing signal, together with a different tool set for tracking it. An extensive mathematical framework is developed describing the statistical properties of the signal parameter estimates, and those of the indices derived from these estimates indicating the state of the loop. The result is specific practical guidelines for the application of the monitor (e.g. for the choices of test signal amplitude and test duration). Loop monitoring itself has traditionally been carried out by passive methods that calculate various performance indicators from routine operating data. Playing a central role amongst these metrics is the Harris Index (HI) and its variants, which compare the output variance to a 'minimum achievable' figure. A key advantage of the active monitor proposed here is that it is able not only to detect suboptimal control but also to suggest how the controller should be adjusted. Moreover, the monitor’s index provides a strong indication of changes in damping factor. Through simple adjustments to the algorithm (by raising the amplitude of the test signal or adding high frequency dither to the control signal), the method can be applied even in the presence of actuator non-linearity, allowing it to identify the cause of performance losses. This is confirmed by real-life trials on a non-linear flow rig.

abstract: Proportional-Integral-Derivative (PID) controllers are a versatile category of controllers that are commonly used in the industry as control systems due to the ease of their implementation and low cost. One problem that continues to intrigue control designers is the matter of finding a good combination of the three parameters - P, I and D of these controllers so that system stability and optimum performance is achieved. Also, a certain amount of robustness to the process is expected from the PID controllers. In the past, many different methods for tuning PID parameters have been developed. Some notable techniques are the Ziegler-Nichols, Cohen-Coon, Astrom methods etc. For all these techniques, a simple limitation remained with the fact that for a particular system, there can be only one set of tuned parameters; i.e. there are no degrees of freedom involved to readjust the parameters for a given system to achieve, for instance, higher bandwidth. Another limitation in most cases is where a controller is designed in continuous time then converted into discrete-time for computer implementation. The drawback of this method is that some robustness due to phase and gain margin is lost in the process. In this work a method of tuning PID controllers using a loop-shaping approach has been developed where the bandwidth of the system can be chosen within an acceptable range. The loop-shaping is done against a Glover-McFarlane type ℋ∞ controller which is widely accepted as a robust control design method. The numerical computations are carried out entirely in discrete-time so there is no loss of robustness due to conversion and approximations near Nyquist frequencies. Some extra degrees of freedom owing to choice of bandwidth and capability of choosing loop-shapes are also involved and are discussed in detail. Finally, comparisons of this method against existing techniques for tuning PID controllers both in continuous and in discrete-time are shown. The results tell us that our design performs well for loop-shapes that are achievable through a PID controller. / Dissertation/Thesis / M.S. Electrical Engineering 2011

Utilização de experimentos com relés para identificação de pontos da resposta em freqüência de sistemas multivariáveis quadrados e sintonia de controladores PID descentralizados. / It use relay experiments for square multivariable system frequency response and decentralized PID controller tunning.

Utilização de experimentos com relés para identificação de pontos da resposta em freqüência de sistemas multivariáveis quadrados e sintonia de controladores PID descentralizados. / It use relay experiments for square multivariable system frequency response and decentralized PID controller tunning.

Made available in DSpace on 2014-12-17T14:56:19Z (GMT). No. of bitstreams: 1 JanEMGP_DISSERT.pdf: 3028317 bytes, checksum: 5eeb8ec6954b59f2853f263ffa4c4d9c (MD5) Previous issue date: 2014-05-16 / Conselho Nacional de Desenvolvimento Cient?fico e Tecnol?gico / The area of research and development involving the PID tune of controllers is an active area in the academic and industrial sectors yet. All this due to the wide use of PID controllers in the industry (96% of all controllers in the industry is still PID). Controllers well tuned and tools to monitor their performance over time with the possibility of selftuning, become an item almost obligatory to maintain processes with high productivity and low cost. In a globalized world, it is essential for their self survival. Although there are several new tools and techniques that make PID tune, in this paper will explore the PID tune using the relay method, due its good acceptance in the industrial environment. In addition, we will discuss some techniques for evaluation of control loops, as IAE, ISE, Goodhart, the variation of the control signal and index Harris, which are necessary to propose new tuning for control loops that have a low performance. Will be proposed in this paper a tool for tuning and self tuning PID. Will be proposed in this paper a PID auto-tuning software using a relay method. In particular, will be highlighted the relay method with hysteresis. This method has shown tunings with satisfactory performance when applied to the didactic, simulated and real plants / O campo de pesquisa e desenvolvimento de softwares envolvendo a sintonia de controladores PID, ainda ? uma ?rea ativa dentro do meio acad?mico e industrial. Tudo isso devido ? larga utiliza??o de controladores PID na ind?stria (96% de todos os controladores na ind?stria ainda ? PID). Ter controladores bem sintonizados e com ferramentas que possam acompanhar seus desempenhos ao longo do tempo com a possibilidade de ressintoniz?-los, ou ainda autossintoniz?-los, passar a ser um item quase que obrigat?rio para manter processos com alta produtividade e baixo custo. J? que em um mundo globalizado, o n?vel mais acirrado de concorr?ncia entre as empresas, atualmente, est? no custeio e na produtividade. Apesar de existirem diversas novas t?cnicas e ferramentas que fazem sintonia de controladores PID, neste trabalho ser? explorada esta sintonia utilizando o m?todo do rel?, devido a sua boa aceita??o no ambiente industrial, simplicidade e robustez. Al?m disto, abordaremos algumas t?cnicas para avalia??o de desempenho de malhas de controle de processos, tais como IAE, ISE, Goodhart, Vari?ncia de sinais e ?ndice de Harris. Ser? proposta neste trabalho uma ferramenta de sintonia e autossintonia PID (usando o m?todo do rel?), em especial o m?todo do rel? com histerese. Este m?todo tem apresentado sintonias com desempenhos satisfat?rios quando aplicados em plantas simuladas e reais

Utilização de experimentos com relés para identificação de pontos da resposta em freqüência de sistemas multivariáveis quadrados e sintonia de controladores PID descentralizados. / It use relay experiments for square multivariable system frequency response and decentralized PID controller tunning.