Scania works continuously to develop internal combustion engines and after treatment systems which can achieve low pollutant emissions and high efficiency. A major principal that Scania adopted for this goal is the Simulation Driven Development (SDD) process. Here computer aided simulations aid to develop designs and improve characteristics all the while reducing the iterative prototyping and testing process. Currently, parametric modelling and Design of Experiments (DoE) is a proven and major mode of exploring designs within the various stakeholder fields of development; namely structural, fluid mechanics and acoustics.  Topology optimisation in fluid flow is a new field which promises quick exploration of design spaces. The result of topology optimisation are unintuitive designs that could serve as baseline designs which can further reduce the design process. The objective of the thesis was to explore topology optimisation and investigate a way to incorporate topology optimisation in the design process at Scania CV AB. For this task Tosca Fluid by Dassault Systèmes was chosen for its optimisation capabilities, which uses back-flow as the criteria of optimisation. The case study was conducted based on the MTX diesel one box inlet end-plate which was used as reference. The dimensional constraints of the reference product were used to model and utilise the developed workflow. Since this task involved the use of substrates for exhaust gas filtration, it was imperative to explore uniformity of flow over the substrate as an additional optimisation criterion. The project studied modelling design spaces to satisfy the design criteria and the shortcoming the software currently poses have been documented in this report. The report also mentions the tasks involved in setting up simulation cases to work well with Tosca Fluid. In the current stage of the thesis work it was not possible to incorporate uniformity as an additional criterion and hence fails in using Tosca Fluid to optimise topology for turn volumes involving the use of substrates. / Scania arbetar kontinuerligt med att utveckla förbränningsmotorer och efterbehandlings system som kan uppnå låga föroreningar och hög effektivitet. En viktig princip som Scania antog för detta mål är processen Simulation Driven Development (SDD). Här hjälper datorstödda simuleringar att utveckla mönster och förbättra egenskaper samtidigt som den iterativa prototyp- och testprocessen reduceras. För närvarande är parametrisk modellering och Design of Experiments (DoE) ett beprövat och viktigt sätt att utforska konstruktioner inom de olika intressenternas utvecklingsområden; nämligen konstruktion, fluidmekanik och akustik. Topologioptimering i vätskeflöde är ett nytt område som lovar snabb utforskning av designutrymmen. Resultatet av topologioptimering är icke-intuitiva konstruktioner som kan fungera som baslinjedesigner som ytterligare kan minska designprocessen. Syftet med avhandlingen var att utforska topologioptimering och undersöka ett sätt att integrera topologioptimering i designprocessen på Scania CV AB. För denna uppgift valdes Tosca Fluid av Dassault Systèmes för sina optimeringsmöjligheter, som använder återflöddet som kriterier för optimering. Fallstudien genomfördes baserat på MTX diesel först låda inloppsändplatta som användes som referens. Referensproduktens dimensionella begränsningar användes för att modellera och använda det utvecklade arbetsflödet. Eftersom denna uppgift innebar användning av substrat för avgas filtrering, var det absolut nödvändigt att undersöka flödets enhetlighet som ett ytterligare optimerings kriterium. Projektet studerade modellerings designutrymmen för att uppfylla design kriterierna och den brist programvaran för närvarande har dokumenterats i denna rapport. Rapporten nämner också de uppgifter som är involverade i att skapa simuleringsfall för att fungera bra med Tosca Fluid. I det aktuella skedet av avhandlings arbetet var det inte möjligt att införliva enhetlighet som ett ytterligare kriterium och misslyckas därför med att använda Tosca Fluid för att optimera topologi för sväng volymer som involverar användning av substrat.

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abstract: This dissertation describes a novel, low cost strategy of using particle streak (track) images for accurate micro-channel velocity field mapping. It is shown that 2-dimensional, 2-component fields can be efficiently obtained using the spatial variation of particle track lengths in micro-channels. The velocity field is a critical performance feature of many microfluidic devices. Since it is often the case that un-modeled micro-scale physics frustrates principled design methodologies, particle based velocity field estimation is an essential design and validation tool. Current technologies that achieve this goal use particle constellation correlation strategies and rely heavily on costly, high-speed imaging hardware. The proposed image/ video processing based method achieves comparable accuracy for fraction of the cost. In the context of micro-channel velocimetry, the usability of particle streaks has been poorly studied so far. Their use has remained restricted mostly to bulk flow measurements and occasional ad-hoc uses in microfluidics. A second look at the usability of particle streak lengths in this work reveals that they can be efficiently used, after approximately 15 years from their first use for micro-channel velocimetry. Particle tracks in steady, smooth microfluidic flows is mathematically modeled and a framework for using experimentally observed particle track lengths for local velocity field estimation is introduced here, followed by algorithm implementation and quantitative verification. Further, experimental considerations and image processing techniques that can facilitate the proposed methods are also discussed in this dissertation. Unavailability of benchmarked particle track image data motivated the implementation of a simulation framework with the capability to generate exposure time controlled particle track image sequence for velocity vector fields. This dissertation also describes this work and shows that arbitrary velocity fields designed in computational fluid dynamics software tools can be used to obtain such images. Apart from aiding gold-standard data generation, such images would find use for quick microfluidic flow field visualization and help improve device designs. / Dissertation/Thesis / Ph.D. Electrical Engineering 2011

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