Deux méthodes d’assistance opératoire, pour le positionnement du composant glénoïdien d’une prothèse d’épaule, sont explorées. Elles ont pour dénominateur commun une reconstruction 3D première de la glène pathologique à implanter. Une approche essentiellement clinique, avec des travaux d’application pratique, est proposée pour la technologie des Patients Specific Implants (PSI), dont l’utilisation en orthopédie est croissante. Une approche davantage technologique est ensuite proposée, de type Réalité Augmentée, jusqu’à maintenant encore inexploitée dans le champ de la chirurgie orthopédique. La faisabilité de cette approche, les conditions d’emploi des technologies inhérentes, ont été étudiées. En amont, un nouveau type d’information pour implémenter, sur le support connecté (lunettes électroniques), l’application de réalité, est proposé, avec la modélisation mathématique par régression linéaire multiple d’une glène normale. L’objectif secondaire est d’obtenir une banque de données dites de glènes génériques normales, pouvant servir de référence à la reconstitution d’une glène pathologique à traiter, après un processus de morphing. / In this thesis, two methods of operating assistance for the positioning of the glenoid component of a shoulder prosthesis, are addressed. They have in common a preliminary 3D reconstruction of the pathological glenoid to implant. A main clinical approach, with practice studies, is proposed for the Patient Specific Implants technology, which is currently used in orthopaedics. Then a main prospective and technological approach is proposed with the Augmented Reality, while it is so far untapped in the field of orthopaedic surgery. The feasibility of this last technology, as well as the tools and the manual for its use, were studied. Upstream, a new type of information to implement the augmented reality connected application support is offered, with mathematical modeling by multiple linear regression of a normal glenoid. The second goal is to build a normal generic glenoids database. It can be used as reference to the reconstruction of a pathological glenoid to treat, after a morphing process step.

This doctoral thesis is devoted to studying the possibilities of using additive manufacturing (AM) and design based on computed tomography (CT), for the production of patient-specific implants within orthopedic surgery, initially in a broad perspective and, in the second part of the thesis focusing on customized clavicle osteosynthesis plates. The main AM method used in the studies is the Electron Beam Melting (EBM) technology. Using AM, the parts are built up directly from 3D computer models, by melting or in other ways joining thin layers of material, layer by layer, to build up the part. Over the last 20 years, this fundamentally new way of manufacturing and the rapid development of software for digital 3D reconstruction of anatomical models from medical imaging, have opened up entirely new opportunities for the design and manufacturing of patient-specific implants. Based on the information in a computed tomography (CT) scan, both digital and physical models of the anatomy can be created and of implants that are customized based on the anatomical models.   The main method used is a number of case studies performed, focusing on different parts of the production chain, from CT-scan to final implant, and with several aims: learning about the details of the different steps in the procedure, finding suitable applications, developing the method and trying it out. The first study was on customized hip stems, focusing on the EBM method and its special preconditions and possibilities. It was followed by a study of bone plates, designed to follow the patient-specific bone contour, in this case a tibia fracture including the whole production chain. Further, four cases of patient-specific plates for clavicle fracture fixation were performed in order to develop and evaluate the method. The plates fit towards the patient’s bone were tested in cooperation with an orthopedic surgeon at Östersund hospital. In parallel with the case studies, a method for finite element (FE) analysis of fixation plates placed on a clavicle bone was developed and used for the comparative strength analysis of different plates and plating methods. The loading on the clavicle bone in the FE model was defined on a muscle and ligament level using multibody musculoskeletal simulation for more realistic loading than in earlier similar studies.    The initial studies (papers I and II) showed that the EBM method has great potential, both for the application of customized hip stems and bone plates; in certain conditions EBM manufacturing can contribute to significant cost reductions compared to conventional manufacturing methods due to material savings and savings in file preparation time. However, further work was needed in both of the application areas before implementation. The studies on the fracture fixation using patient-specific clavicle plates indicated that the method can facilitate the work for the surgeon both in the planning and in the operating room, with the potential of a smoother plate with a better fit and screw positioning tailored to the specific fracture (paper VI). However, a large clinical trial is required to investigate the clinical benefit of using patient-specific plates. The FE simulations showed similar stress distributions and displacements in the patient-specific plates and the commercial plates (papers III to VI).   To summarize: the results of this thesis contribute to the area of digital design and AM in patient-specific implants with broad basis of knowledge regarding the technologies used and areas in which further work is needed for the implementation of the technology on a larger scale. Further, a method has been developed and initially evaluated for implementation in the area of clavicle fracture fixation, including an approach for comparing the strength of different clavicle plates.