Thesis (PhD (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2007. / This dissertation describes the design analysis of a lomolder (a machine similar to an injection moulding machine). It focuses on key design aspects that will drive the purchase cost of the machine and that will also influence the maintenance and operating cost. The main objective of the study is to provide an understanding of the key factors that influence the cost of a lomolder as well as the factors that contributes to a quality manufactured part. A semi-analytical flow model was developed to predict cavity pressure drops for a range of part sizes. This model was necessary to eliminate time consuming numeric simulations required for machine optimisation. Numerous machine concept designs were developed and a final layout design chosen. A parametric CAD model was built for the lomolder. Layout designs for different sized lomolders can be generated with this model. The dissertation concludes with a cost study that focuses on the purchase cost of a lomolder unit. Key elements such as choice of actuator and piston to part area ratio are described.