O presente trabalho trata do estudo, análise, construção e teste de uma nova configuração para um atuador planar. O dispositivo é composto de um núcleo de armadura ferromagnético plano, estático e sem ranhuras sobre o qual são montados dois conjuntos de enrolamentos planares, ortogonais entre si, com quatro bobinas cada, eletricamente independentes entre si. A parte móvel consiste de um carro equipado com ímãs permanentes de alto produto energético responsáveis pela produção de fluxo magnético de excitação. A movimentação bidirecional sobre o plano se dá pela interação entre esse fluxo e a corrente elétrica adequadamente aplicada aos enrolamentos. O atuador apresenta uma distribuição espacial da densidade de fluxo magnético em toda a sua estrutura. Este trabalho preocupa-se em analisar numérica e experimentalmente os fenômenos eletromagnéticos envolvidos, tanto em regime estático como dinâmico. O emprego de dois diferentes materiais utilizados separadamente no núcleo da armadura é investigado: o aço maciço (caso 1) e um compósito magneticamente macio de grão isolado (caso 2). Devido à movimentação do carro e conseqüentemente do fluxo magnético de excitação, uma força eletromotriz induzida aparecerá no núcleo da armadura, sendo responsável pelo estabelecimento de correntes elétricas induzidas no mesmo. Essas correntes, que também dependem da condutividade do material do núcleo, produzem um efeito de frenagem sobre o carro do atuador que afeta a sua dinâmica. Produzem ainda perdas Joule no núcleo da armadura. A redução desses efeitos pode ser obtida com a utilização de um material magnético isotrópico de alta resistividade, caso 2, que possibilita ainda a distribuição tridimensional da densidade de fluxo magnético na estrutura do atuador. Uma análise dinâmica a partir do método dos elementos finitos tornou possível a verificação da distribuição da densidade de corrente elétrica induzida no núcleo da armadura, bem como a obtenção dos seus valores em função da velocidade do carro e do material utilizado. Ainda, o efeito de frenagem foi quantificado em ensaios práticos, propondo-se então um coeficiente de atrito total, k, para cada um dos dois casos em estudo. Nessa caracterização, obteve-se que o coeficiente de atrito eletromagnético, devido às correntes induzidas, de 1,74469 Ns/m para o caso 1, enquanto que para o caso 2 esse valor fica em 0,261285 Ns/m. Os resultados numéricos e experimentais apontam que existem diferenças significativas na utilização dos dois materiais propostos, indicando que o caso 2, quando utilizado de maneira adequada no sistema, reduz as correntes elétricas induzidas minimizando seus efeitos. / The present work deals with the study, analysis, construction and testing of a new configuration of a planar actuator. The device comprehends a static ferromagnetic slotless core in form of slab, on which two sets of planar windings are assembled. They are orthogonal with respect to each other and have four independent coils. The moving part consists of a car, equipped with high energy product permanent magnets that deliver the excitation magnetic flux. The bidirectional movement on the plan is a result of the interaction between the excitation magnetic flux and the electric currents that fed the armature windings properly. The actuator features a spatial distribution of the magnetic flux density throughout its structure. This work is concerned with the numerical and experimental analyses of the electromagnetic effects involved in terms of static and dynamic behavior of the actuator. These effects are investigated for two different materials employed separately in the core of the armature: solid steel (case 1) and a grain isolated soft magnetic composite (case 2). Owing to the movement of the car and so the excitation magnetic flux, an induced electromotive force appears on the core of the armature and is responsible for the establishment of induced electrical currents in there. These currents, that also depend on the conductivity of the material of the armature core, produce a braking effect on the car that affects the dynamics of the actuator. It also produces Joule losses on that core. The reduction of those effects can be obtained with the use of an isotropic ferromagnetic material with high resistivity, case 2, that allows the 3d distribution of magnetic flux density on the structure of the actuator. A dynamic analysis by means of the finite element method made possible to verify the distribution of the induced electrical current density in the core of the armature, and to compute its value according to the speed of the car and to the material employed. Still, the effect of the braking force was quantified experimentally; as a result, a total friction coefficient, k, is proposed in order to take into account that force. By doing that, a resulting coefficient of electromagnetic friction due to the induced currents is 1.74469 Ns/m for case 1, while for case 2 it is 0.261285 Ns/m. The numerical and experimental results indicate that exist significant differences in the use of the two materials proposed, indicating that the case 2, when used in an appropriate manner, reduces the induced electrical currents minimizing its effects.

O presente trabalho trata do estudo, análise, construção e teste de uma nova configuração para um atuador planar. O dispositivo é composto de um núcleo de armadura ferromagnético plano, estático e sem ranhuras sobre o qual são montados dois conjuntos de enrolamentos planares, ortogonais entre si, com quatro bobinas cada, eletricamente independentes entre si. A parte móvel consiste de um carro equipado com ímãs permanentes de alto produto energético responsáveis pela produção de fluxo magnético de excitação. A movimentação bidirecional sobre o plano se dá pela interação entre esse fluxo e a corrente elétrica adequadamente aplicada aos enrolamentos. O atuador apresenta uma distribuição espacial da densidade de fluxo magnético em toda a sua estrutura. Este trabalho preocupa-se em analisar numérica e experimentalmente os fenômenos eletromagnéticos envolvidos, tanto em regime estático como dinâmico. O emprego de dois diferentes materiais utilizados separadamente no núcleo da armadura é investigado: o aço maciço (caso 1) e um compósito magneticamente macio de grão isolado (caso 2). Devido à movimentação do carro e conseqüentemente do fluxo magnético de excitação, uma força eletromotriz induzida aparecerá no núcleo da armadura, sendo responsável pelo estabelecimento de correntes elétricas induzidas no mesmo. Essas correntes, que também dependem da condutividade do material do núcleo, produzem um efeito de frenagem sobre o carro do atuador que afeta a sua dinâmica. Produzem ainda perdas Joule no núcleo da armadura. A redução desses efeitos pode ser obtida com a utilização de um material magnético isotrópico de alta resistividade, caso 2, que possibilita ainda a distribuição tridimensional da densidade de fluxo magnético na estrutura do atuador. Uma análise dinâmica a partir do método dos elementos finitos tornou possível a verificação da distribuição da densidade de corrente elétrica induzida no núcleo da armadura, bem como a obtenção dos seus valores em função da velocidade do carro e do material utilizado. Ainda, o efeito de frenagem foi quantificado em ensaios práticos, propondo-se então um coeficiente de atrito total, k, para cada um dos dois casos em estudo. Nessa caracterização, obteve-se que o coeficiente de atrito eletromagnético, devido às correntes induzidas, de 1,74469 Ns/m para o caso 1, enquanto que para o caso 2 esse valor fica em 0,261285 Ns/m. Os resultados numéricos e experimentais apontam que existem diferenças significativas na utilização dos dois materiais propostos, indicando que o caso 2, quando utilizado de maneira adequada no sistema, reduz as correntes elétricas induzidas minimizando seus efeitos. / The present work deals with the study, analysis, construction and testing of a new configuration of a planar actuator. The device comprehends a static ferromagnetic slotless core in form of slab, on which two sets of planar windings are assembled. They are orthogonal with respect to each other and have four independent coils. The moving part consists of a car, equipped with high energy product permanent magnets that deliver the excitation magnetic flux. The bidirectional movement on the plan is a result of the interaction between the excitation magnetic flux and the electric currents that fed the armature windings properly. The actuator features a spatial distribution of the magnetic flux density throughout its structure. This work is concerned with the numerical and experimental analyses of the electromagnetic effects involved in terms of static and dynamic behavior of the actuator. These effects are investigated for two different materials employed separately in the core of the armature: solid steel (case 1) and a grain isolated soft magnetic composite (case 2). Owing to the movement of the car and so the excitation magnetic flux, an induced electromotive force appears on the core of the armature and is responsible for the establishment of induced electrical currents in there. These currents, that also depend on the conductivity of the material of the armature core, produce a braking effect on the car that affects the dynamics of the actuator. It also produces Joule losses on that core. The reduction of those effects can be obtained with the use of an isotropic ferromagnetic material with high resistivity, case 2, that allows the 3d distribution of magnetic flux density on the structure of the actuator. A dynamic analysis by means of the finite element method made possible to verify the distribution of the induced electrical current density in the core of the armature, and to compute its value according to the speed of the car and to the material employed. Still, the effect of the braking force was quantified experimentally; as a result, a total friction coefficient, k, is proposed in order to take into account that force. By doing that, a resulting coefficient of electromagnetic friction due to the induced currents is 1.74469 Ns/m for case 1, while for case 2 it is 0.261285 Ns/m. The numerical and experimental results indicate that exist significant differences in the use of the two materials proposed, indicating that the case 2, when used in an appropriate manner, reduces the induced electrical currents minimizing its effects.

O presente trabalho trata do estudo, análise, construção e teste de uma nova configuração para um atuador planar. O dispositivo é composto de um núcleo de armadura ferromagnético plano, estático e sem ranhuras sobre o qual são montados dois conjuntos de enrolamentos planares, ortogonais entre si, com quatro bobinas cada, eletricamente independentes entre si. A parte móvel consiste de um carro equipado com ímãs permanentes de alto produto energético responsáveis pela produção de fluxo magnético de excitação. A movimentação bidirecional sobre o plano se dá pela interação entre esse fluxo e a corrente elétrica adequadamente aplicada aos enrolamentos. O atuador apresenta uma distribuição espacial da densidade de fluxo magnético em toda a sua estrutura. Este trabalho preocupa-se em analisar numérica e experimentalmente os fenômenos eletromagnéticos envolvidos, tanto em regime estático como dinâmico. O emprego de dois diferentes materiais utilizados separadamente no núcleo da armadura é investigado: o aço maciço (caso 1) e um compósito magneticamente macio de grão isolado (caso 2). Devido à movimentação do carro e conseqüentemente do fluxo magnético de excitação, uma força eletromotriz induzida aparecerá no núcleo da armadura, sendo responsável pelo estabelecimento de correntes elétricas induzidas no mesmo. Essas correntes, que também dependem da condutividade do material do núcleo, produzem um efeito de frenagem sobre o carro do atuador que afeta a sua dinâmica. Produzem ainda perdas Joule no núcleo da armadura. A redução desses efeitos pode ser obtida com a utilização de um material magnético isotrópico de alta resistividade, caso 2, que possibilita ainda a distribuição tridimensional da densidade de fluxo magnético na estrutura do atuador. Uma análise dinâmica a partir do método dos elementos finitos tornou possível a verificação da distribuição da densidade de corrente elétrica induzida no núcleo da armadura, bem como a obtenção dos seus valores em função da velocidade do carro e do material utilizado. Ainda, o efeito de frenagem foi quantificado em ensaios práticos, propondo-se então um coeficiente de atrito total, k, para cada um dos dois casos em estudo. Nessa caracterização, obteve-se que o coeficiente de atrito eletromagnético, devido às correntes induzidas, de 1,74469 Ns/m para o caso 1, enquanto que para o caso 2 esse valor fica em 0,261285 Ns/m. Os resultados numéricos e experimentais apontam que existem diferenças significativas na utilização dos dois materiais propostos, indicando que o caso 2, quando utilizado de maneira adequada no sistema, reduz as correntes elétricas induzidas minimizando seus efeitos. / The present work deals with the study, analysis, construction and testing of a new configuration of a planar actuator. The device comprehends a static ferromagnetic slotless core in form of slab, on which two sets of planar windings are assembled. They are orthogonal with respect to each other and have four independent coils. The moving part consists of a car, equipped with high energy product permanent magnets that deliver the excitation magnetic flux. The bidirectional movement on the plan is a result of the interaction between the excitation magnetic flux and the electric currents that fed the armature windings properly. The actuator features a spatial distribution of the magnetic flux density throughout its structure. This work is concerned with the numerical and experimental analyses of the electromagnetic effects involved in terms of static and dynamic behavior of the actuator. These effects are investigated for two different materials employed separately in the core of the armature: solid steel (case 1) and a grain isolated soft magnetic composite (case 2). Owing to the movement of the car and so the excitation magnetic flux, an induced electromotive force appears on the core of the armature and is responsible for the establishment of induced electrical currents in there. These currents, that also depend on the conductivity of the material of the armature core, produce a braking effect on the car that affects the dynamics of the actuator. It also produces Joule losses on that core. The reduction of those effects can be obtained with the use of an isotropic ferromagnetic material with high resistivity, case 2, that allows the 3d distribution of magnetic flux density on the structure of the actuator. A dynamic analysis by means of the finite element method made possible to verify the distribution of the induced electrical current density in the core of the armature, and to compute its value according to the speed of the car and to the material employed. Still, the effect of the braking force was quantified experimentally; as a result, a total friction coefficient, k, is proposed in order to take into account that force. By doing that, a resulting coefficient of electromagnetic friction due to the induced currents is 1.74469 Ns/m for case 1, while for case 2 it is 0.261285 Ns/m. The numerical and experimental results indicate that exist significant differences in the use of the two materials proposed, indicating that the case 2, when used in an appropriate manner, reduces the induced electrical currents minimizing its effects.

Significant stray magnetic field exists around the coils when charging the electric vehicles (EVs) with inductive power transfer (IPT), owning to the large air gap between the transmitter and receiver. The methods for field attenuation usually introduce extra losses and reduce the efficiency. This study focuses on the synergetic attenuation of stray magnetic field which is optimized simultaneously with the efficiency. The optimization is realized with Pareto front. In this dissertation, three methods are discussed for the field attenuation. The first method is to tune the physical parameters of the winding, such as the inner radii, outer radii, distribution of the turns, and types of the litz wires. The second method is to add metal shields around the IPT coils, in which litz wires are used as shields to reduce the shielding losses. The third method is to control the phases of winding currents, which avoids increasing the size and weight of the IPT coils. To attenuate the stray magnetic field by tuning the physical parameters, the conventional method is to sweep all the physical parameters in finite-element simulation. This takes thousands of simulations to derive the Pareto front, and it's especially time-consuming for three-dimensional simulations. This dissertation demonstrates a faster method to derive the Pareto front. The windings are replaced by the lumped loops. As long as the number of turns for each loop is known, the efficiency and magnetic field are calculated directly from the permeance matrices and current-to-field matrices. The sweep of physical parameters in finite-element simulation is replaced by the sweep of the turns numbers for the lumped loops in calculation. Only tens of simulations are required in the entire procedure, which are used to derive the matrices. An exemplary set of coils was built and tested. The efficiency from the matrix calculation is the same as the experimental measurement. The difference for stray magnetic field is less than 12.5%. Metal shields attenuate the stray magnetic field effectively, but generates significant losses owning to the uneven distribution of shield currents. This dissertation uses litz wires to replace the conventional plate shield or ring shield. Skin effect is eliminated so the shield currents are uniformly distributed and the losses are reduced. The litz shields are categorized to two types: shorted litz shield and driven litz shield. Circuit models are derived to analyze their behaviors. The concept of lumped-loop model is applied to derive the Pareto front of efficiency versus stray magnetic field for the coils with litz shield. In an exemplary IPT system, coils without metal shield and with metal shields are optimized for the same efficiency. Both the simulation and experimental measurement verify that the shorted litz shield has the best performance. The stray magnetic field is attenuated by 65% compared to the coils without shield. This dissertation also introduces the method to attenuate the stray magnetic field by controlling the phases of winding currents. The magnetic field around the coils is decomposed to the component in the axial direction and the component in the radial direction. The axial component decreases with smaller phase difference between windings' currents, while the radial component exhibits the opposite property. Because the axial component is dominant around the IPT coils, decreasing the phase difference is preferred. The dual-side-controlled converter is applied for the circuit realization. Bridges with active switches are used for both the inverter on the transmitter side and the rectifier on the receiver side. The effectiveness of this method was verified both in simulation and experiment. Compared to the conventional series-series IPT with 90° phase difference between winding currents, stray magnetic field was attenuated by up to 30% and 40% when the phase differences of winding currents are 50° and 40°, respectively. Furthermore, an analytical method is investigated to calculate the proximity-effect resistance of the planar coils with ferrite plate. The objective of this method is to work together with the fast optimization which uses the lumped-loop model. The existence of the ferrite plate complicates the calculation of the magnetic field across each turn which is critical to derive the proximity-effect resistance. In this dissertation, the ferrite plate is replaced by the mirrored turns according to the method of image. The magnetic fields are then obtained from Ampere's Law and Biot-Savart Law. Up to 200 kHz, the difference of the proximity-effect resistance is less than 15% between calculation and measurement. / Ph. D.

Electric vehicles are increasing on the market and new technologies are being investigated because of the demand placed on electrified drivelines to provide maximum efficiency. Electric motors are expected to provide high efficiency and thus precise and compact designs of sensors for electric motors are requested. Market sensors offers a broad variety of sensors which are useful and optimal for different applications. Inductive sensors are investigated by industries because of their characteristics of having high accuracy, robustness, compact and flexible design and tolerant to harsh environments. This thesis is an investigation of inductive position sensors for automotive rotor applications,requested by one of Sweden’s largest companies within the automotive industry. The goal of the project is to design and implement theory of tradtional resolver technology on a printed circuit board (PCB) and conduct concept verifications of the system. Furthermore a new concept in the design is introduced and applied to the angular position sensor, working as a vernier scale and improve the resolution. Results and outcomes of this thesis are meant to facilitate future work and breakthroughs regarding inductive position sensors. This thesis aim to conduct a deep dive in electronics and signal processing and to derive the fundamentals of electromagnetism, from Maxwell’s equations to modern sensor design and to bring a new discussion to the table regarding the traditional measuring target used for rotor position in automotive industries. A new design working as rotor target design is presented and verified in this thesis and the results and outcomes are meant to facilitate future work and breakthroughs regarding inductive position sensors and potentially increase the accuracy and thus the efficiency of electric vehicles.