Ever-increasing amounts of industrial and residential wastes and their environmental footprint dictates the need for effective Waste Management practices. Thermal waste processing technologies play an important role in energy recovery from the waste. Conventional and more importantly Plasma-assisted Gasification, an advanced thermal processing technology, have been introduced as promising and environmentally benign ways for energy utilization from biomass and municipal solid waste (MSW). This work aims to study the thermal technologies, which result in production of synthesis gas that is useful for heat and power generation; therefore, conventional and plasma-assisted gasification of biomass/MSW are reviewed. In addition, various economic, environmental and policy-related issues are examined in this study. From the experimental and modeling perspective, this study also reports on the work conducted to characterize the gasification process using a gasification reactor called Gasifier Experimenters Kit (GEK) level IV. Both the syngas quality and quantity have been investigated based on a variety of feedstock, such as wood charcoal, poplar and tamarack wood chips. Moreover, the composition of the gas has been analyzed using a Gas Chromatography (GC) unit and the exact concentrations of carbon monoxide, hydrogen, methane and nitrogen were measured. In this study, a thermochemical model based on the experimental setup (GEK IV) has also been developed in the AspenPlus?? environment, an established simulation tool in chemical engineering and the energy industry. This model is capable of predicting the syngas composition, the energy required for the gasification reactions. A comparative analysis involving the experimental and simulation results is presented in this study.

The increasing yield of municipal solid waste (MSW) is one of the main by-products of modern society. Among various MSW treatment methods, plasma gasification in a fixed-bed melting reactor (PGM) is a new technology, which may provide an efficient and environmental friendly solution for problems related to MSW disposals. General objectives of this work are to develop mathematical models for the PGM process, and using these models to analyze the characteristics of this new technology. In this thesis, both experimental measurement and numerical analysis are carried out to evaluate the performance of both air gasification and air&steam gasification in a PGM reactor. Furthermore, parameter studies were launched to investigate the effect of three main operation parameters: equivalence ratio (ER), steam feedstock mass ratio(S/F) and plasma energy ratio (PER). Based on the above analysis, the optimal suggestions aiming at providing highest syngas calorific value, as well as system energy efficiency, are given. Six experimental tests were conducted in a demonstration reactor. These tests are classified into two groups: air gasification (case 1 and 2) and air&steam gasification (case 3 to 6). In all these cases, the plasma gasification and melting of MSW produced a   syngas with a lower heating value of 6.0-7.0 MJ/Nm3. By comparing the syngas yield and calorific value, the study found out that the steam and air mixture is a better gasification agent than pure air. It is also discovered that the operation parameters seriously influence the operation of the PGM process. A zero-dimensional kinetic free model was built up to investigate the influence of operation parameters. The model was developed using the popular process simulation software Aspen Plus. In this model, the whole plasma gasification and melting process was divided into four layers: drying, pyrolysis, char combustion&gasificaiton, and plasma melting. Mass and energy balances were considered in all layers. It was proved that the model is able to give good agreement of the syngas yield and composition. This model was used to study the influence of ER, S/F and PER on average gasification temperature, syngas composition and syngas yield. It is pointed out that a common problem for the PGM air gasification is the incomplete char conversion due to low ER value. Both increasing plasma power and feeding steam is helpful for solving this problem. The syngas quality can also be improved by reasonably feeding high temperature steam into the reactor.   In order to provide detailed information inside the reactor, a two-dimensional steady model was developed for the PGM process. The model used the Euler-Euler multiphase approach. The mass, momentum and energy balances of both gas and solid phases are considered in this model. The model described the complex chemical and physical processes such as drying, pyrolysis, homogeneous reactions, heterogeneous char reactions and melting of the inorganic components of MSW. The rates of chemical reactions are controlled by kinetic rates and physical transport theories. The model is capable of simulating the pressure fields, temperature fields, and velocity fields of both phase, as well as variations of gas and solid composition insider the reactor. This model was used to simulate both air gasification and air&steam gasification of MSW in the PGM reactor. For PGM air gasification, simulated results showed that when ER varies from 0.043 to 0.077, both the syngas yield and cold gas efficiency demonstrated a trend of increasing. This is explained mainly by the increase of char conversion rate with ER. However, the increase of ER was restricted by peak temperature inside the fixed-bed reactor. Therefore, it is not suggested to use only air as gasification in the PGM process. The influence of plasma power is not obvious when PER varies from 0.098 to 0.138.  The positive influences of steam addition on cold gas efficiency and syngas lower-heating-value are confirmed by the simulation results of PGM air&steam gasification. The main effect of steam addition is the rouse of water shift reaction, which largely accelerates the char conversion and final yields of hydrogen and carbon dioxide. The effect of steam injection is affected by steam feeding rate, air feeding rate and plasma power. Based on the above modeling work, Interactions between operation parameters were discussed. Possible operation extents of operation parameters are delimitated. The optimal points aiming at obtaining maximum syngas LHV and system CGE are suggested.

The growing amount of landfill waste within the EU could pose a problem in the future should there not be any effective treatment methods. This study aims to investigate the performance of landfill waste in a plasma gasification process by simulating the process in ASPEN Plus. The investigation is focused on the energy recovery potential of RDF based on composition and heating value of syngas, and cold gas efficiency (CGE). The plasma gasification system consists of a shaft gasifier and a separate tar cracking reactor where high temperature plasma is used for conversion of tar compounds considered in the model, which are toluene and naphthalene. In addition, the model is divided into five sections, namely drying, pyrolysis, char gasification, melting and tar cracking. Mass and energy balance of the system was performed to better understand the system. The results show that the plasma gasification system was able to produce a syngas with a LHV of 4.66 MJ/Nm3 while improving syngas yield by attaining a higher content of hydrogen. Thus, the plasma tar cracking of tar compounds can achieve a clean syngas and improve syngas yield. Parameter study on effect of ER show that syngas has higher heating value and CGE at lower ER. On the other hand, preheated air can help recover energy from the system while lowering the ER required for the char gasification process to meet the heat demand from partial combustion. The findings implied that landfill waste has energy potential by using a suitable treatment process such as plasma gasification.

Plasma gasification experiments were conducted on sucrose and crushed macadamia nutshells. The pilot-scale plasma gasification system used comprises a 15 kW DC plasma torch fitted to a 5 L gasification reactor. The DC plasma torch has an efficiency of ~30 % with most of the energy lost in the torch anode. For the macadamia nutshells, the plasma input-power was set at 9, 11 and 14 kW. At each power input setting, four different feed rates were investigated, namely 0.5, 0.7, 1.04 and 1.14 kg/h. It was observed that as the power increases, conversion increases from 48 % at 9 kW to higher than 80 % at 14 kW. It was also observed that higher mass feed rates increase the conversion. The lower heating values of the syngas produced during gasification increased with higher power inputs and higher feed rates. At a feed rate of 1 kg/h, the maximum calorific power value was 3.45 kW, at a torch setting of 14 kW. The highest power values obtained was slightly more than 4 kW. The effect of equivalence ratio (ER) was evaluated on the plasma gasification of sucrose. ER values of 1 and 2 were investigated. With an ER of 1, the CO/H2 ratio was 1.8 and the CO/CO2 ratio was 109. With an ER of 2, the CO/H2 ratio was 1.73, and the CO/CO2 ratio 18. As expected, an increase in ER enhances the formation of CO2. A low ER thus results in higher syngas quality. At equivalent conditions the homogenous, crystalline sucrose yielded a CO/CO2 ratio of 109, significantly higher than the 29 for plasma gasification of the macadamia nut shells. A contributing factor to having better quality syngas, was the smaller the average particle diameter of the sucrose, 0.4 mm, compared to the 10 mm of the crushed macadamia nut shells was. Another contributing factor could be that the available carbon in the macadamia nut shells structure are more strongly bonded than in sucrose. For additional insight, kinetic data for the pyrolysis of sucrose, fructose and glucose were obtained using a TGA-FTIR hyphenated system, at much lower heating rates than anticipated in plasma system, and TGA-DTG experiments on macadamia nut shells. Dynamic studies were performed on sucrose, fructose and glucose at heating rates of 5, 10, 15, 20 and 50 °C/min in an atmosphere of nitrogen flowing at 50 mL/min, and for the macadamia shell at heating rates of 5, 10 and 20 °C/min in an atmosphere of nitrogen flowing at 50 mL/min. The sugars yielded 80 % to 85 % conversion into gaseous products, while the conversion of the shells approached 90 %; the residue was biochar. The FTIR spectra showed the major products that form from the pyrolysis of sugars to be CO2, H2O, along with large quantities C-H-O-containing compounds, amongst them C5H4O2 and C6H6O3. The latter two compounds are probably condensible. / Dissertation (MEng)--University of Pretoria, 2020. / Chemical Engineering / MEng / Unrestricted

Thermochemical technologies have been proven effective in treating municipal solid waste (MSW) for many years. China, with a rapid increase of MSW, plans to implement more environmental friendly ways to treat MSW than landfill, which treats about 79 % of total MSW currently. The aim of this master thesis was to find out a suitable thermochemical technology to treat MSW in Shanghai, China. Several different thermochemical technologies are compared in this thesis and plasma gasification was selected for a case study in Shanghai. A model of the plasma gasification plant was created and analysed. Other processes in the plant including MSW pre-treating and gas cleaning are also proposed. By calculating the energy balance, it is demonstrated that plasma treatment of 1000 ton/day MSW with 70 % moisture reaches an efficiency of 33.5 % when producing electricity, which is higher than an incineration WtE plant (27 % maximum) and a gasification WtE plant (30 % maximum). Besides of the efficiency comparison, costs and environmental impacts of different technologies are also compared in this paper. The result indicated that given the characteristics and management situation of MSW in Shanghai, plasma gasification is a better choice to treat MSW in Shanghai.

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