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Composites of multi-walled carbon nanotubes (MWCNTs) with polypropylene (PP) and thermoplastic olefins (TPOs) were prepared by melt compounding. Two non-covalent functionalization methods were employed to improve nanotube dispersion and the resulting composite properties are reported. The first functionalization approach involved partial coating of the surface of the nanotubes with a hyperbranched polyethylene (HBPE). MWCNT functionalization with HBPE was only moderately successful in breaking up the large aggregates that formed upon melt mixing with PP. In spite of the formation of large aggregates, the samples were conductive above a percolation threshold of 7.3 wt%. MWCNT functionalization did not disrupt the electrical conductivity of the nanotubes. The composite strength was improved with addition of nanotubes, but ductility was severely compromised because of the existence of aggregates. The second method involved PP matrix functionalization with aromatic moieties capable of π-π interaction with MWCNT sidewalls. Various microscopy techniques revealed the addition of only 25 wt% of PP-g-pyridine (Py) to the neat PP was capable of drastically reducing nanotube aggregate size and amount. Raman spectroscopy confirmed improved polymer/nanotube interaction with the PP-g-Py matrix. Electrical percolation threshold was obtained at a MWCNT loading of approximately 1.2 wt%. Electrical conductivity on the order of 10-2 S/m was achieved, suggesting possible use in semi-conducting applications. Composite strength was improved upon addition of MWCNTs. The matrix functionalization with Py resulted in a significant improvement in composite ductility when filled with MWCNTs in comparison to its maleic anhydride (MA) counterpart. Preliminary investigations suggest that the use of alternating current (AC) electric fields may be effective in aligning nanotubes in PP to reduce the filler loading required for electrical percolation. Composites containing MWCNT within PP/ethylene-octene copolymer (EOC) blends were prepared. Microscopy revealed that MWCNTs localized preferentially in the EOC phase. This was explained by the tendency of the system to minimize interfacial energy when the MWCNTs reside in the thermodynamically preferential phase. A kinetic approach, which involved pre-mixing the MWCNTs with PP and adding the EOC phase subsequently was attempted to monitor the migration of MWCNTs. MWCNTs began to migrate after two minutes of melt mixing with the EOC. The PP-g-Py matrix functionalization appears to slightly delay the migration. A reduction in electrical percolation threshold to 0.5 wt% MWCNTs was achieved with a co-continuous blend morphology, consisting of a 50/50 by weight ratio of PP and EOC. / Thesis (Master, Chemical Engineering) -- Queen's University, 2013-09-30 13:22:24.499

ABSTRACT Glass fiber reinforced polypropylene pipes were fabricated from 6-10 layers of “Plytron” GN638T 25mm wide glass fiber pre-impregnated polypropylene tapes using filament winding/tape laying process, in-situ consolidation on a 1000mm long mandrel. Infrared heater and heat gun were used in heating the incoming tapes and the substrate at the nip point. The effects of process pressure and temperature on the mechanical properties were investigated by testing samples of test laminates and fabricated pipes for their mechanical properties. Results indicated that the mechanical properties of the test samples and pipes were affected by changes in process temperature and pressure, with an optimum process pressure and temperature being 16.8KPa and 2800C respectively. The cost analysis of the fabricated pipes indicated that the materials and method of production employed in this research could be utilized to an economic advantage when compared with the prices of the same type of pipes in SA market.

The lack of a widely-accepted quantitative methodology for evaluating the scratch behavior of polymeric materials has resulted in the development and establishment of a new methodology recently standardized as ASTM D7027-05. Using a custom-built instrumented scratch machine, it is possible to produce controlled, repeatable scratches on polymer surfaces under constant or linearly increasing loading conditions at constant or increasing scratch rates. Software-aided digital image analysis along with material science tools (SEM, OM, FTIR, etc.) allows polymer scratch behavior to be analyzed without the ambiguity inherent in the past. The current work will serve to describe the motivation for the development of this methodology as well as illustrate the effectiveness of the increasing load/constant rate test mode in three case studies. First, it will be shown that an acrylic coating on a steel system exhibits three zones of scratch damage: adhesive delamination, transverse cracking and finally buckling failure. It will be discussed how increases in ductility and thickness serve to improve the scratch resistantance of this coating/substrate system. Improvements in the scratch behavior of thermoplastic olefins (TPOs) through the use of surface-treated talc fillers and the slip agent erucamide will be shown in the second case. It was found that the surface-treatment of the talc likely allows for enhanced migration of the erucamide to the TPO surface, thus lowering the surface friction and greatly increasing scratch resistance. Finally, the effects of processing conditions, namely injection molding, on the scratch behavior of neat i-polypropylene will be represented by the results of scratch tests conducted where the scratch direction was oriented both along and transverse to the polymer melt flow direction. Based on the findings of the study, there appears to be a high degree of surface anisotropy introduced to injection-molded polymers due to complex fluid flow regimes as well as non-uniform cooling properties.

Thesis (M.S.)--West Virginia University, 2008. / Title from document title page. Document formatted into pages; contains iv, 87 p. : ill. (some col.). Includes abstract. Includes bibliographical references (p. 83-86).

Includes bibliographical references (p. 193-206).

published_or_final_version / Mechanical Engineering / Master / Master of Philosophy

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