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by Joseph G. Kimemia, Stanley B. Gershwin. / "August 1981." / National Science Foundation Grant DAR78-17826

published_or_final_version / Industrial and Manufacturing Systems Engineering / Doctoral / Doctor of Philosophy

Thesis (Ph.D.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 1982. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING / Bibliography: leaves 164-168. / by Joseph Githu Kimemia. / Ph.D.

Problem: The process planning task for a given design problem in additive manufacturing can be greatly enhanced by referencing previously developed process plans. However, identifying appropriate process plans for the given design problem requires appropriate mapping between the design domain and the process planning domain. Hence, the objective of this research is to establish mathematical mapping between the design domain and the process planning domain such that the previously developed appropriate process plans can be identified for the given design task. Further more, identification of an appropriate mathematical theory that enables computational mapping between the two domains is of interest. Through such computational mapping, previously developed process plans are expected to be shared in a distributed environment using an open repository. Approach: The design requirements and process plans are discretized using empirical models that compute exact values of process variables for the given design requirements. Through this discretization, subsumption relations among the discretized design requirements and process plans are identified. Appropriate process plans for a given design requirement are identified by subsumption relations in the design requirements. Also, the design requirements that can be satisfied by the given process plans are identified by subsumption relations among the process plans. To computationally realize such mapping, a description logic (ALE) is identified and justified to represent and compute subsumption relation. Based on this investigation, a retrieval method (DFM framework) is realized that enables storage and retrieval of process plans. Validation: Theoretical and empirical validations are performed using the validation square method. For the theoretical validation, an appropriate description logic (ALE) is identified and justified. Also, subsumption utilization in mapping two domains and realizing the DFM framework is justified. For the empirical validation, the storing and retrieval performance of the DFM framework is tested to demonstrate its theoretical validity. Contribution: In this research, two areas of contributions are identified: DFM and engineering information management. In DFM, the retrieval method that relates the design problem to appropriate process plans through mathematical mapping between design and process planning domain is the major contribution. In engineering information management, the major contributions are the development of information models and the identification of their characteristics. Based on this investigation, an appropriate description logic (ALE) is selected and justified. Also, corresponding computational feasibility (non deterministic polynomial time) of subsumption is identified.

published_or_final_version / abstract / toc / Mechanical Engineering / Master / Master of Philosophy

Today's manufacturing environment is characterized by competition and continuous change in product and process requirements. The concept of "design for manufacturability" integrates product specifications with manufacturing capabilities by considering the design and manufacturing phases as an integrated system, evaluating the combined system during the design phase of a product , and adjusting the design for maximum efficiency and production economics. This research focuses on one aspect of design for manufacturability, that of process technology evaluation for a specified product design. The objective of the proposed system developed in this study is to evaluate technology alternatives for manufacturing a specified part design and to identify the best combination of product-process characteristics that would minimize production costs within the constraints set by the product's functional requirements and available processing technology. The research objectives are accomplished by developing a simulation based analysis system. The user inputs product specifications through structural screens. The system maintains data bases of work and tool materials, and machining operations. Based on user input, the system then extracts appropriate information from these data bases, and analyzes of the production system in terms of production economics, and other operational measures such as throughput times and work-in-process inventories. Sensitivity analysis may then be performed to explore tradeoffs in design and production parameters. The system is completely integrated, and a user with no prior experience of either simulation or data base technology can use the system effectively. / Graduation date: 1992