abstract: The use of Reclaimed Asphalt Pavements (RAP) in newly produced asphalt mixtures has been gaining a wide attention from state Departments of Transportations (DOTs) during the past four decades. However, the performance of these mixtures in harsh and hot climate areas such as Phoenix, Arizona has not been carefully addressed. This research focuses on evaluating the laboratory and field performance of Hot Mix Asphalt Mixtures (HMA) produced with two different RAP contents 15%, and 25%. A road section was identified by the City of Phoenix where three test sections were constructed; the first being a control (0% RAP), the second and the third sections with 15% and 25% RAP contents, respectively. The 25% RAP mixture used a lower Performance Grade (PG) asphalt per local practices. During construction, loose HMA mixtures were sampled and transported to the laboratory for advanced material characterization. The testing included Dynamic Modulus (DM) test to characterize the stiffness of the material, Flow Number (FN) test to characterize the rutting resistance of the mixtures, IDEAL CT test to characterize the crack initiation properties, C* Fracture test to investigate the crack propagation properties, Uniaxial Fatigue to evaluate fatigue cracking potential, and Tensile Strength Ratio test (TSR) to evaluate the moisture susceptibility. Field cores were obtained from each test section and were tested for indirect tensile strength characteristics. In addition, asphalt binder testing was done on the extracted and recovered binders. The laboratory results, compared to the control mixture, indicated that adding 15% and 25% RAP to the mix did not have significant effect on the stiffness, improved the rutting potential, had comparable cracking potential, and gave an acceptable passing performance against potential moisture damage. The binder testing that was done on the extracted and recovered binders indicated that the blended RAP binder yields a high stiffness. Based on results obtained from this study, it is recommended that the City of Phoenix should consider incorporating RAP in their asphalt mixtures using these low to moderate RAP contents. In the future implementation process, it is also recommended to include specifications where proper mixture designs are followed and supported with some of the laboratory tests outlined in this research. / Dissertation/Thesis / Masters Thesis Civil, Environmental and Sustainable Engineering 2019

The aim of this thesis is to introduce innovations and trends in the construction of flexible pavement layers, which are used abroad. The paper is focused on some surfaces, which help to reduce noise pollution from traffic, and binders, which are based on natural ingredients called bioasphalt. It provides an information summary of increasing share of reclaimed asphalt in bituminous mixtures and introduces possible procedures that could lead to an increase in pavement life.

The incorporation of recycled asphalt pavements (RAP) in the production of new asphalt mixtures is a useful alternative to the use of virgin materials, leading to economic and environmental savings. Pavement recycling created a sustainable cycle of reuse of nonrenewable natural resources, reducing the demand for new mineral aggregate and binder. However, the addition of RAP, especially at higher percentages, increases the stiffness of the asphalt mixture, because of the high stiffness of the aged binder. High stiffness makes the asphalt mixtures more prone to fatigue cracking. In order to overcome such limitation and allow the incorporation of higher percentages of RAP, soften binders or rejuvenating agents are added to the mixture. The former act to reduce the high stiffness of the aged binder and the latter act to restore the aged binder properties to those required by the binder specifications. The shale oil residue is one of the most used rejuvenating agents in Brazil, and, according to the literature, its performance is comparable to other commercial rejuvenating agents, with the advantage of presenting higher rejuvenating potential, what is due to its higher aromaticity. The fatigue cracking process starts as micro cracks in the fine aggregate matrix (FAM) of the full asphalt mixture. One approach to investigate the fatigue process of the asphalt mixtures is based on the viscoelastic continuum damage theory (VECD), in which the process of micro cracking of a material can be represented by internal state variables associated with the reduction of the material integrity. In this study, tests on FAM samples were performed in order to evaluate the fatigue performance, and the results were analyzed by means of the VECD theory. The objective of this research was to evaluate the fatigue performance of FAMs produced with three RAP contents (20, 40 and 100%), two binders of different performance grades (PG 64-22 and PG 58-16), and the combination of new binder (PG 64-22) and rejuvenating agent (shale oil residue) at different binder/agent rates (100/0, 50/50 and 0/100). Out of the FAMs prepared with RAP, two presented fatigue performance superior to the control mixture (compounded with only new materials): the FAM prepared with 40% of RAP and PG 64-22 and the FAM prepared with 20% of RAP and PG 58-16. The shale oil residue did not play its role of rejuvenating the aged binder for most cases, probably because of the low diffusion rate of the material into the aged binder. / A incorporação de misturas asfálticas fresadas na produção de misturas asfálticas novas é uma alternativa útil à utilização de materiais novos, gerando benefícios econômicos e ambientais. A reciclagem de pavimentos criou um ciclo sustentável de reuso de recursos naturais não-renováveis, reduzindo a demanda por agregado mineral e asfalto novos. No entanto, a adição do material fresado, especialmente em proporções altas, provoca aumento na rigidez da mistura asfáltica, causado pela alta rigidez do asfalto envelhecido. Uma elevada rigidez pode tornar a mistura asfáltica mais propensa ao trincamento por fadiga. Para contornar tal desvantagem e permitir a adição de maiores quantidades de material fresado, asfaltos de baixa consistência e agentes de rejuvenescimento podem ser adicionados à mistura. Os asfaltos de baixa consistência atuam para reduzir a rigidez do asfalto envelhecido e os agentes de rejuvenescimento atuam para restaurar as propriedades originais do asfalto envelhecido, aproximando-as das exigidas pelas especificações para asfaltos virgens. O resíduo de óleo de xisto é um dos agentes rejuvenescedores mais utilizados no Brasil e, segundo a literatura, resulta em desempenho comparável ao desempenho de outros agentes rejuvenescedores comerciais, com a vantagem de apresentar maior poder de rejuvenescimento devido à sua maior aromaticidade. O processo de trincamento por fadiga principia nas microtrincas presentes na matriz de agregado fino (MAF) da mistura asfáltica. Uma abordagem para avaliar o comportamento à fadiga das misturas asfálticas é baseada na teoria do dano contínuo em meio viscoelástico, pela qual o processo de trincamento do material é representado por variáveis de estado interno associadas à redução na integridade do material. Neste estudo, ensaios em amostras de MAF foram feitos para caracterizar o desempenho à fadiga, e os dados foram analisados utilizando a teoria do dano contínuo em meio viscoelástico. O objetivo da pesquisa foi avaliar o desempenho à fadiga de MAFs produzidas com três proporções de material fresado (20, 40 e 100%), dois asfaltos com diferentes graus de desempenho (PG 64-22 e PG 58-16), e três combinações (100/0, 50/50, 0/100) de asfalto PG 64-22 e agente de rejuvenescimento (resíduo de óleo de xisto). Dentre as MAFs preparadas com material fresado, duas apresentaram desempenho à fadiga superior à mistura de controle (composta apenas com materiais novos): a MAF composta com 40% de material fresado e PG 64-22 e a MAF composta com 20% de material fresado e PG 58-16. O resíduo de óleo de xisto não atuou como rejuvenescedor do asfalto envelhecido, para a maioria dos casos avaliados, provavelmente devido à baixa taxa de difusão do material no asfalto envelhecido.

The incorporation of recycled asphalt pavements (RAP) in the production of new asphalt mixtures is a useful alternative to the use of virgin materials, leading to economic and environmental savings. Pavement recycling created a sustainable cycle of reuse of nonrenewable natural resources, reducing the demand for new mineral aggregate and binder. However, the addition of RAP, especially at higher percentages, increases the stiffness of the asphalt mixture, because of the high stiffness of the aged binder. High stiffness makes the asphalt mixtures more prone to fatigue cracking. In order to overcome such limitation and allow the incorporation of higher percentages of RAP, soften binders or rejuvenating agents are added to the mixture. The former act to reduce the high stiffness of the aged binder and the latter act to restore the aged binder properties to those required by the binder specifications. The shale oil residue is one of the most used rejuvenating agents in Brazil, and, according to the literature, its performance is comparable to other commercial rejuvenating agents, with the advantage of presenting higher rejuvenating potential, what is due to its higher aromaticity. The fatigue cracking process starts as micro cracks in the fine aggregate matrix (FAM) of the full asphalt mixture. One approach to investigate the fatigue process of the asphalt mixtures is based on the viscoelastic continuum damage theory (VECD), in which the process of micro cracking of a material can be represented by internal state variables associated with the reduction of the material integrity. In this study, tests on FAM samples were performed in order to evaluate the fatigue performance, and the results were analyzed by means of the VECD theory. The objective of this research was to evaluate the fatigue performance of FAMs produced with three RAP contents (20, 40 and 100%), two binders of different performance grades (PG 64-22 and PG 58-16), and the combination of new binder (PG 64-22) and rejuvenating agent (shale oil residue) at different binder/agent rates (100/0, 50/50 and 0/100). Out of the FAMs prepared with RAP, two presented fatigue performance superior to the control mixture (compounded with only new materials): the FAM prepared with 40% of RAP and PG 64-22 and the FAM prepared with 20% of RAP and PG 58-16. The shale oil residue did not play its role of rejuvenating the aged binder for most cases, probably because of the low diffusion rate of the material into the aged binder. / A incorporação de misturas asfálticas fresadas na produção de misturas asfálticas novas é uma alternativa útil à utilização de materiais novos, gerando benefícios econômicos e ambientais. A reciclagem de pavimentos criou um ciclo sustentável de reuso de recursos naturais não-renováveis, reduzindo a demanda por agregado mineral e asfalto novos. No entanto, a adição do material fresado, especialmente em proporções altas, provoca aumento na rigidez da mistura asfáltica, causado pela alta rigidez do asfalto envelhecido. Uma elevada rigidez pode tornar a mistura asfáltica mais propensa ao trincamento por fadiga. Para contornar tal desvantagem e permitir a adição de maiores quantidades de material fresado, asfaltos de baixa consistência e agentes de rejuvenescimento podem ser adicionados à mistura. Os asfaltos de baixa consistência atuam para reduzir a rigidez do asfalto envelhecido e os agentes de rejuvenescimento atuam para restaurar as propriedades originais do asfalto envelhecido, aproximando-as das exigidas pelas especificações para asfaltos virgens. O resíduo de óleo de xisto é um dos agentes rejuvenescedores mais utilizados no Brasil e, segundo a literatura, resulta em desempenho comparável ao desempenho de outros agentes rejuvenescedores comerciais, com a vantagem de apresentar maior poder de rejuvenescimento devido à sua maior aromaticidade. O processo de trincamento por fadiga principia nas microtrincas presentes na matriz de agregado fino (MAF) da mistura asfáltica. Uma abordagem para avaliar o comportamento à fadiga das misturas asfálticas é baseada na teoria do dano contínuo em meio viscoelástico, pela qual o processo de trincamento do material é representado por variáveis de estado interno associadas à redução na integridade do material. Neste estudo, ensaios em amostras de MAF foram feitos para caracterizar o desempenho à fadiga, e os dados foram analisados utilizando a teoria do dano contínuo em meio viscoelástico. O objetivo da pesquisa foi avaliar o desempenho à fadiga de MAFs produzidas com três proporções de material fresado (20, 40 e 100%), dois asfaltos com diferentes graus de desempenho (PG 64-22 e PG 58-16), e três combinações (100/0, 50/50, 0/100) de asfalto PG 64-22 e agente de rejuvenescimento (resíduo de óleo de xisto). Dentre as MAFs preparadas com material fresado, duas apresentaram desempenho à fadiga superior à mistura de controle (composta apenas com materiais novos): a MAF composta com 40% de material fresado e PG 64-22 e a MAF composta com 20% de material fresado e PG 58-16. O resíduo de óleo de xisto não atuou como rejuvenescedor do asfalto envelhecido, para a maioria dos casos avaliados, provavelmente devido à baixa taxa de difusão do material no asfalto envelhecido.