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Methods Development and Validation for Large Scale Simulations of Dense Particulate Flow systems in CFD-DEM FrameworkElghannay, Husam A. 05 April 2018 (has links)
Computational Fluid Dynamics Coupled to Discrete Element Method (CFD-DEM) is widely used in simulating a large variety of particulate flow system. This Eulerian-Lagrangian technique tracks all the particles included in the system by the application of point mass models in their equation of motion. CFD-DEM is a more accurate (and more expensive) technique compared to an Eulerian-Eulerian representation. Compared to Particle Resolved Simulations (PRS), CFD-DEM is less expensive since it does not require resolving the flow around each particles and thus can be applied to larger scale systems. Nevertheless, simulating industrial and natural scale systems is a challenge for this numerical technique. This is because the cost of CFD-DEM is proportional to the number of particles in the system under consideration. Thus, massively parallel codes are used to tackle these problems with the help of supercomputers.
In this thesis, the CFD-DEM capability in the in-house code Generalized Incompressible Direct and Large Eddy Simulation of Turbulence (GenIDLEST) is used to investigate large scale dense particulate flow systems. Central to the contributions made by this work are developments to reduce the computational cost of CFD-DEM. This includes the development and validation of reduced order history force model for use in large scale systems and validation of the representative particle model, which lumps multiple particles into one, thus reducing the number of particles that need to be tracked in the system. Numerical difficulties in the form of long integration times and instabilities encountered in fully coupling the fluid and particle phases in highly energetic systems are alleviated by proposing a partial coupling scheme which maintains the accuracy of full-coupling to a large extent but at a reduced computational cost. The proposed partial-coupling is found to have a better convergence behavior compared to the full coupling in large systems and can be used in cases where full coupling is not feasible or impractical to use. Alternative modeling approaches for the tangential treatment of the soft-sphere impact model to avoid storing individual impact deformation are proposed and tested. A time advancement technique is developed and proposed for use in dense particulate systems with a hard-sphere impact model. The new advancement technique allows for the use of larger time steps which can speed-up the time to solution by as much as an order of magnitude. / PHD / Computational Fluid Dynamics Coupled to Discrete Element Method (CFD-DEM) is widely used in simulating a large variety of particulate flow system. Nevertheless, simulating industrial and natural scale systems is a challenge for this numerical technique. This is because the cost of CFD-DEM is proportional to the number of particles in the system under consideration. The current work aims to provide alternative efficient models that can reduce the computational requirement of CFD-DEM. This includes reducing the computational time to run the calculation, reducing the memory requirement, or providing an alternative method to get reasonably accurate predictions when the proper implementation fails to converge.
Different elements of CFD-DEM were targeted in the current work. The testing and validation work covered different applications and ranged over wide operation conditions. Comparisons with available experimental and numerical work was conducted to evaluate the suggested methods. Good to reasonable agreement was achieved with the suggested models and treatments. Savings in calculation time and resources varies depending on what elements/models are being used. A significant reduction of the calculation time and memory resources was achieved with the use of a reduced order force model. The savings in computational time and memory resources opens the door for using the proposed models in applications with large dense systems of particles where other models become impractical to use.
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