Due to strict placement time and strength constraints during the construction of concrete pavement repair slabs, accelerators must be incorporated into the mixture design. Since the most common accelerator, calcium chloride, promotes corrosion of concrete reinforcement, a calcium nitrate-based accelerator was studied as an alternative. To replicate mixtures used in the field, commercial accelerators commonly used in concrete pavement repair slabs were used in the current study. Crack risk of different mixtures was assessed using modeling and cracking frame testing. HIPERPAV modeling was conducted using several measured mixture properties; namely, concrete mechanical properties, strength-based and heat of hydration-based activation energies, hydration parameters using calorimetric studies, and adiabatic temperature rise profiles. Autogenous shrinkage was also measured to assess the effect of moisture consumption on concrete volume contraction. The findings of the current study indicate that the cracking risk associated with calcium nitrate-based accelerator matches the performance of a calcium-chloride based accelerator when placement is conducted during nighttime hours.

In bridge deck concrete, early-age cracking can lead to substantial serviceability and structural integrity issues over the lifespan of the bridge. An understanding of the temperature, stress, and strength development of concrete can aid determining the early-age cracking susceptibility. This project, funded by the Texas Department of Transportation, evaluated these properties for various bridge deck materials and mixture proportions. The research presented in this thesis involved a laboratory testing program that used a combination of semi-adiabatic calorimetry, rigid cracking frame, free shrinkage frame, and match cured cylinder testing program that allowed the research team to simulate the performance of common bridge deck mixture designs under hot and cold weather conditions. In this program, the semi-adiabatic calorimetry was used, with previously generated models, to generate the temperature profile of the mixture. The rigid cracking frame and free shrinkage frame were used to evaluate the restrained stress development and the unrestrained volume changes, respectively, under the simulated temperatures. The match-cure cylinder testing program allowed the research team to generate a strength development profile for the concrete mixtures under the various simulated temperature profiles. Results from the laboratory program revealed that in hot weather simulations, ground granulated blast furnace slag mixtures developed the lowest stress / strength ratios, and in cold weather simulations, Class F fly ash mixtures developed the lowest stress / strength ratios. In general, use of SCMs and limestone coarse aggregate results in mixtures that generate less heat and lower stress / strength ratios. Isothermal testing showed that shrinkage reducing admixtures were effective in reducing early-age strains from chemical shrinkage. In addition to the laboratory testing program, a field testing program was completed to measure the temperature development of four bridge decks during the winter and summer months. The recorded concrete temperatures and the effects of the environmental conditions at the time of the pour will aid in the calibration and validation of the temperature prediction component of ConcreteWorks for bridge deck construction. In addition, experience gained through these field pours resulted in an optimized instrumentation procedure that will aid in the successful collection of data in future projects. / text