No / Produttion control methods allow factory produced mortars to be supplied to a more consistent formulation than site produced mortars. However, there is scope to enhance their "sustainability" credentials by addressing the methods of drying the wet sand and the use of lower energy hydraulic components. This paper describes the development of a technique in which quicklime is added in controlled quantities to remove free water by both chemical combination and evaporation. The slaked lime so generated is porous and a third mechanism of absorption is suggested which, however, might have adverse effects during storage of the pre-blended mortar. The principal process-control factors are lime addition based upon a ratio of the stoichiometric requirements for complete slaking of the quicklime, free moisture content of the sand, mixing time of the combined sand and quicklime, and storage of the mixed material. (C) 2015 Elsevier Ltd. All rights reserved.

No / The presence of free water in mortars destined for silo or bagged storage can lead to the degradation of the binder phase. Such water may be present as a result of using wet, as-delivered sand or as a consequence of prior processes such as de-activation of Roman cement. Thus, water must be removed from the system prior to storage. Part 1 of this paper describes the control of a technique by which quicklime is added to the wet system which principally dries it by both slaking the quicklime and evaporation as a consequence of the exothermic slaking reaction. Two examples of mortars are presented in which excess water is removed from the system by the inclusion of quicklime. In the first, the water is present in the as-delivered sand and the binder is a combination of the slaked lime and ggbs. In the second, the water remains after pre-hydration of a Roman cement which is a process to retard its rapid setting characteristics. It is shown that optimally dried mortars are not subject to degradation following storage of both mortar types. (C) 2015 Elsevier Ltd. All rights reserved.