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Dielektrische Elastomersensoren sind aus Elastomermaterialien aufgebaute Sensoren mit einem kapazitiven Messprinzip. In ihrer einfachsten Form bestehen sie aus einer dehnbaren Elastomerfolie als Dielektrikum, die beidseitig mit leitfähigen und ebenfalls dehnbaren Schichten als Elektroden bedeckt ist. Damit entsteht ein mechanisch verformbarer elektrischer Kondensator, dessen Kapazität mit der Dehnung der Elastomerfolie stetig ansteigt. Neben solchen Dehnungssensoren lassen sich mit einem geeigneten geometrischen Aufbau auch dielektrische Elastomersensoren realisieren, bei denen eine elektrische Kapazität mit einem angelegten Druck bzw. einer Kraft auf die Oberfläche, mit einer Scherkraft oder mit der Annäherung eines elektrisch leitfähigen oder polarisierbaren Körpers wie z. B. der menschlichen Hand messbar ansteigt. Durch ihre vielfältige Funktion, intrinsische Verformbarkeit und flächige Ausgestaltung weisen Dielektrische Elastomersensoren erhebliches Potential in der Schaffung smarter, sensitiver Oberflächen auf. Dabei sind weitgehende und individuelle Adaptionen auf den jeweiligen Anwendungszweck durch Abstimmung geometrischer, mechanischer und elektrischer Eigenschaften möglich. Die bisherige Forschung beschränkt sich jedoch auf die Analyse und Optimierung einzelner Aspekte ohne das Potential einer übergreifenden systemischen Perspektive zu nutzen. Diese Arbeit widmet sich daher der Betrachtung der Sensorik als Gesamtsystem, sowohl horizontal - von abstrakten Modellen bis zur Fertigung und prototypischen Anwendung - als auch vertikal über die Komponenten Material, Struktur und Elektronik. Hierbei wurden in mehreren Teilgebieten eigenständige neue Erkenntnisse und Verbesserungen erzielt, die anschließend in die übergreifende Betrachtung des Gesamtsystems integriert wurden. So wurden in den theoretischen Vorarbeiten neue Konzepte zur ortsaufgelösten Erfassung mehrerer physikalischer Größen und zur elektrischen und mechanischen Modellierung entwickelt. Die abgeleiteten Materialanforderungen wurden in eine tiefgehende Charakterisierung der verwendeten Elastomer-Kompositwerkstoffe überführt, in der neuartige analytische Methoden in Form von dynamischer elektromechanischer Testung und nanoskaliger Computertomographie zur Aufklärung der inneren Wechselwirkungen zum Einsatz kamen. Im Bereich der automatisierten Prozessierung wurde ein für die komplexen mehrschichtigen Elektrodenstrukturen geeigneter neuer lasergestützer substraktiver Fertigungprozess etabliert, der zudem die Brücke zu elastischer Elektronik schlägt. In der abschließenden Anwendungsevaluierung wurden mehrere ortsaufgelöste und multimodale Gesamtsysteme aufgebaut und geeignete Messelektronik und Software entwickelt. Abschließend wurden die Systeme mit einem eigens entwickelten robotischen Testsystem charakterisiert und zudem das Potential der Auswertung mittels maschinellem Lernen aufgezeigt. / Dielectric elastomer sensors are sensors constructed from elastomer materials with a capacitive measuring principle. In their simplest form, they consist of a stretchable elastomer film as dielectric, which is covered on both sides with conductive and also stretchable layers as electrodes. This creates a mechanically deformable electrical capacitor whose capacitance increases steadily with the stretching of the elastomer film. In addition to such strain sensors, with a suitable geometric design it is also possible to realize dielectric elastomer sensors in which an electrical capacitance increases measurably with an applied pressure or force on the surface, with a shear force or with the approach of an electrically conductive or polarizable body such as the human hand. Due to their versatile function, intrinsic deformability and flat design, dielectric elastomer sensors have considerable potential in the creation of smart, sensitive surfaces. Extensive and individual adaptations to the respective application purpose are possible by matching geometric, mechanical and electrical properties. However, research to date has been limited to the analysis and optimization of individual aspects without exploiting the potential of an overarching systemic perspective. This work is therefore certainly dedicated to the consideration of sensor technology as an overall system, both horizontally - from abstract modeling to manufacturing and prototypical application - and vertically via the components material, structure and electronics. In this context, individual new findings and improvements were achieved in several sub-areas, which were subsequently integrated into the overall consideration of the entire system. Thus, in the preliminary theoretical work, new concepts were developed for the spatially resolved measurement of multiple physical quantities and for electrical and mechanical modeling. The derived material requirements were transferred into an in-depth characterization of the elastomer composite materials used, in which novel analytical methods in the form of dynamic electro-mechanical testing and nanoscale computer tomography were applied to elucidate the internal mechanisms of interaction. In the area of automated processing, a new laser-based subtractive manufacturing process suitable for the complex multilayer electrode structures was established, which also bridges the gap to stretchable electronics. In the final application evaluation, several spatially resolved and multimodal sensor systems were built and suitable measurement electronics and software were developed. Finally, the systems were characterized with a specially developed robotic test system and, in addition, the potential of evaluation by means of machine learning was demonstrated.

Indiana University-Purdue University Indianapolis (IUPUI) / The purpose of this study was to investigate the effect of nano ceramic fiber fillers on the physical properties of VST-50HD silicone maxillofacial prosthesis. Nano alumina fibers at 2 percent, 4-percent, and 6-percent wt were mixed into the VST-50HD silicone elastomer (Factor II Inc., Lakeside, AZ), a commercially-available poly(dimethylsiloxanes). Ten dumb-bell-shaped specimens were used to determine the tensile strength according to ISO 37:2005 and elongation at fracture. Ten trouser-shaped test pieces were used to determine the tear resistance according to ISO 34-1:2004. Shore A test method was used to measure the hardness of the material. The data collected from all quantitative studies of the modified silicones were analyzed using one-way ANOVA with concentration of nano ceramic fiber as the main variable. Specimens from VST- 50HD were also made and tested as control. Results: The mean values for tensile strength (MPa) of control group, 2-percent, 4-percent, and 6-percent reinforced nano ceramic fiber fillers were from 3.43 ± 0.12 to 5.48 ± 0.71. Tear strength (MPa) were from 2.34 ± 0.37 to 5.01 ± 0.39. Elongations at fracture were from 699.66 ± 43.69 to 793.51 ± 57.27. Shore A hardness were from 25.76 ± 2.18 to 38.76 ± 1.83. Conclusion: There was a significant difference (p < 0.001) in the mean tensile, tear and Shore A hardness strengths between the control group and 2-percent, 4-percent, and 6-percent percent reinforced nano ceramic fiber fillers; however, there was not a significant difference (p > 0.05) between 2-percent, 4-percent, and 6-percent reinforced nano ceramic fiber fillers. There was a significant difference (p < 0.001) in the mean elongation at fracture between the 2-percent and control group, 4-percent, and 6-percent reinforced nano ceramic fiber fillers; however, there was not a significant difference (p > 0.05) between control group, 4-percent, and 6-percent reinforced nano ceramic fiber fillers. The properties of the experiment were all lower than the control. Further research is needed to determine the appropriate material and amount of dispersing agent, coupling agent, and determination of the hydprophilicity of the nano ceramic fiber fillers with great emphasis on the dispersing agent.

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Silicone Hydrogel (SiHy) contact lenses are highly successful compared to previous soft lenses; they were developed to provide superior oxygen permeability. However, the hydrophobic natures of the silicone segments enhance lipid sorption which may diminish the lens surface wettability, clarity and comfort. While lens and lens care product are designed to remove lipid deposition, there is lack of experimental evidence to evaluate the actual performances with respect to lipid removal. An in vitro model using an artificial tear fluid containing radiolabeled lipids was employed in this thesis research to evaluate the efficacy of different multi-purpose lens care solutions in removing lipids from SiHy contact lenses. Additional rubbing with the lens care solution is often encouraged by professionals. Part of this research evaluated the effect of additional rubbing process on lipid removal. Overall, a multi-purpose solution (MPS) for lens care, Opti-Free PureMoist®, removed the most lipid deposition from lenses (senofilcon A, comfilcon A, and balafilcon A and one conventional hydrogel lens polymacon). The overall removal percentages were approximately 55% of DPPC and 28% of cholesterol from a conventional hydrogel. However, the MPSs did not remove lipids effectively from SiHy lenses. The highest percentages of removal were 3.08% of DPPC and 0.76% of cholesterol from SiHy lotrafilcon B lenses with Opti-Free PureMoist. The rubbing process increased the amount of removal in some MPSs, but the effects were small. The lack of removal of lipid suggests that the surfactants in the MPSs are not hydrophobic enough to remove lipids from SiHy lenses. Apparently a majority of deposited lipids absorbed into the lens matrix as rubbing did not enhance removal significantly. Future study on determining the concentration profile of lipid sorption throughout the lens thickness is encouraged. Another topic in this research thesis is the use of hydrogel lenses to deliver comfort agents or lubricating molecules from lenses. A screening study was performed in this research to select possible agents to be loaded into several SiHy macromer formulations. Experiments showed that comfort agents PNVP and Kollidon were the best candidates for such a procedure.

Although highly underutilized by the medical device industry, Finite Element Analysis (FEA) in the development of new technologies is gaining popularity as regulatory bodies such as the Food and Drug Administration (FDA) begin to require additional proof of safety through scientific methods. Non-linear FEA allows engineers to realistically simulate the mechanical behavior of implants as seen in the in-vitro, or in some cases, the in-vivo configurations. The work presented in this report investigates how computational methods can be used to simulate the interaction of a St. Jude Medical silicone soft-tip as it passes through a Peel-Away Sheath (i.e. introducer). In this analysis the soft-tips were modeled as axisymmetric with hyperelastic material properties assigned to the soft-tips. An Ogden, second order hyperelastic material model was used to describe the non-linear stress-strain behavior of silicone soft-tips. The finite element program, ABAQUS/Standard was used to simulate the soft-tip/introducer interactions. The reaction forces obtained through these simulations represent the force required to push a lead through an introducer, and were then compared to experimental data.

Self-oscillating synthetic vocal fold (VF) models are often used to study human voice production. In this thesis, a method for fabricating multi-layer self-oscillating synthetic VF models using silicone 3D printing is presented. Multi-material 3D printing enables faster fabrication times with more complex geometries than traditional casting methods and builds a foundation for producing VF models with potentially more life-like geometries, materials, and vibratory characteristics. The printing method in this study used a custom dual extruder and slicing software to print UV-curable liquid silicone into a gel-like support matrix. The extruder was fabricated using high-torque stepper motors with high resolution leadscrews for precise extrusion and retraction. The custom slicing software accounted for challenges with printing a low-viscosity uncured silicone and was capable of allowing the user to visually observe the effects of print settings on print paths before finalizing the g-code. Three validation tests were conducted to demonstrate the 3D printer’s ability to print ultra-soft silicone with the desired range of stiffness, change between materials quickly, and print a material stiffness gradient. Two types of VF models were printed in this study, a previously-designed model with multiple distinct layers (“EPI” model), and the same model but with a vertical stiffness gradient (VSG) in the superficial lamina propria layer. The EPI model was chosen to demonstrate the ability to 3D print a multi-layer model, and the VSG model was chosen to demonstrate the ability to print multi-material VFs with geometric and material properties that are difficult to fabricate using traditional casting methods. Sixteen VFs (i.e., eight pairs) of each model type were printed, and their vibratory responses were recorded, including onset pressure, frequency, and glottal width. A micro-CT scanner was used to evaluate the external geometric accuracy of the models. One-centimeter cubes were 3D printed and tensile tested to characterize the material properties of each set of VF models. The material and phonatory properties of both the EPI and VSG VF models were found to be comparable to human data and to previous data acquired using synthetic VF models fabricated via other methods. In this thesis, the 3D printing methodology is summarized, the setup and results of the validation and VF model tests are reported and discussed, and recommendations for future work are provided.

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Silicone stands as an indispensable material for numerous applications; however, its high energy-cost synthesis poses significant environmental challenges. To address these concerns, bio-based silicone has gained considerable attention, showcasing its potential to dilute energy density while offering inherent functional benefits. Despite promising prospects, existing incorporation methods often involve protecting groups, rare metal catalysts, and multistep synthesis, which contradict green chemistry principles. The aza- Michael reaction emerges as a superior choice due to its high atom economy and mild reaction conditions. However, it still suffers from prolonged reaction times, hindering its overall efficiency and sustainability. This thesis utilizes self-activated beta-hydroxy acrylates to greatly enhance aza-Michael kinetics, achieving a 3-fold rate enhancement in solvent-free silicone synthesis. This fast aza-Michael reaction acts as the platform for the incorporation of Vitamin C and amino acids into silicone materials. Vitamin C-modified silicone demonstrates the potential for controlled antioxidant activity release, while amino acid-functionalized silicones are synthesized using choline amino acid ionic liquids, presenting a protecting-group-free and solvent-free synthesis method. Moreover, the synthesized choline amino acid-functional polymers and elastomers are investigated for their dielectric properties revealing promising potential for dielectric elastomer actuator applications. These innovative methods offer green alternatives for incorporating hydrophilic biomolecules into hydrophobic silicone systems, providing new functionalities that address both environmental and functional requirements. / Thesis / Doctor of Science (PhD)

Current sealant test methods do not lend themselves well to the measurement and prediction of sealant performance. T he objective of this work was to demonstrate that measurement of sealant material properties as a function of temperature and relative humidity for a specific sealant and substrate can be used to predict the long term performance of sealant joints independent of the joint geometry. The material properties of a silicone sealant were characterized as a function of temperature, relative humidity and test rate. The fracture energy of the silicone sealant bonded to glass, aluminum or stainless steel was measured with the 180° peel, the 45° peel and the pure shear butt joint test methods. Scanning electron microscopy, electron spectroscopy for chemical analysis and atomic force microscopy were used to analyze the failure surfaces. The failure mode for silicone sealant on aluminum changes from near the aluminum oxide layer to cohesive in the sealant when the relative humidity is less than 35%. The temperature shift factor was not related to the WLF theory but worked well with an Arrhenius theory. The activation energy for the fracture process was 31.2 kcal/mol. Crack growth data for an expansion joint was calculated for the weather conditions in Miami, Florida and Wittman, Arizona using the climate data obtained for the year 1994. For both climates, the nearly all the crack growth occurred during the winter months. The predicted annual crack growth data for Miami was 0.7 mm and the predicted annual crack growth for Wittman was 3.7 mm. The fracture energy of the silicone/stainless steel joint is proportional to the amount of PDMS left on the surface. Carbonaceous contamination is not displaced by the sealant. Contamination inhibits primary bonding (ionic or covalent) and results in a lower fracture energy. Roughness increases the fracture energy; and this effect is more pronounced when the surfaces are cleaner. Water lowers the fracture energy especially for the dirtier surfaces. Roughness reduces the effect of the water damage but doesn’t eliminate it. / Ph. D.