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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
1

Development of anode coating for high temperature SOM process

Joshi, Salil Mohan January 2002 (has links)
Silicon is conventionally extracted by the carbothermic reduction process, which is energetically very inefficient, besides being harmful to the environment. The proposed Solid Oxide Membrane (SOM) process to manufacture Silicon and other metals is energy-efficient and environmentally friendly. The process and its set-up are similar to those of a conventional Solid Oxide Fuel Cell (SOFC). However, the operating temperature is much higher, and therefore, the Nickel-Zirconia cermet that is used for anode in conventional SOFCs cannot be used in this process. The present work reports the development of a suitable anode cermet coating for the purpose. Based on known physical properties of various materials and the requirements of the application, it was decided to pursue the development of an anode based on Molybdenum-Yttria Stabilized Zirconia (YSZ) cermet. Research was conducted to develop with a process to make a Molybdenum-Yttria Stabilized Zirconia cermet coating that would adhere well to the SOM substrate, which is made from YSZ and would have good electronic conductivity and porosity. The molybdenum oxide and Yttria Stabilized Zirconia mixtures were milled together and slip-cast into pellets. The variation of the cermet characteristics was studied with respect to various milling times and sintering/reduction temperatures. YSZ substrate tubes were dip-coated with slurries of made from milled mixtures of Molybdenum Oxide and Yttria Stabilized Zirconia with methanol. They were sintered and reduced in an atmosphere of Argon with five percent Hydrogen, with the intention of getting Molybdenum-Yttria Stabilized Zirconia cermet coatings. These produced flaky coatings that did not adhere to the substrate. Thus, the experiments with Molybdenum Oxide and Yttria Stabilized Zirconia mixtures demonstrated the difficulty in making the cermets by that technique. Cermet coatings were made using a slurry of Molybdenum metal and Yttria Stabilized Zirconia powder. Molybdenum powder was milled with Yttria Stabilized Zirconia and the resulting powders were made into sluITY with methanol and dip-coated onto the substrate tubes. It was seen in the cermet coatings produced that the electrical conductivity and porosity increased, whereas adherence to the substrate decreased with increasing Mo-content in the cermets. In order to make a cem1et coating that had good electrical conductivity and porosity as well as adherence to the YSZ substrate, a double-layered Molybdenum-YSZ cermet coating was made with a zirconia-rich lower layer and a molybdenum-rich upper layer. This coating had good electrical conductivity and porosity, as well as adherence. This double-layer coating was recommended as the cermet coating for use as the anode for the SOM cell.

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