<p>Spherical agglomerates of benzoic acid crystals have been successfully prepared by drowning-out crystallization in three solvent partial miscible mixtures. Benzoic acid is dissolved in ethanol, bridging liquid is added and this mixture is fed to the agitated crystallizer containing water. Fine crystals are produced by crystallization of the substance, and the crystals are agglomerated by introduction of an immiscible liquid called the bridging liquid. The concentration of solute, agitation rate, feeding rate, amount of bridging liquid and temperature are found to have a significant influence on the physico-mechanical properties of the product. The product particle characterization includes the particle size distribution, morphology and mechanical strength.</p><p>Many of the solvents such as chloroform, toluene, pentane, heptane, cyclo hexane, diethyl ether and ethyl acetate were used as bridging liquids. Among the selected solvents ethyl acetate and di ethyl ether could not form the spherical agglomerates. Characteristics of the particles are changing with the bridging liquid used. Range of the operation for spherical agglomeration is very narrow and was shown that only at certain conditions the spherical agglomerates are produced. Increased amount of bridging liquid, decrease in feeding rate and temperature causes the particle size to increase. Particle morphology depends on the bridging liquid used, amount of bridging liquid and the temperature. Particles look completely spherical from the experiments where toluene is used as bridging liquid. </p><p>The mechanical strength of single agglomerates has been determined by compression in a materials testing machine, using a 10N load cell. For single particle compression an approximate estimation of the true stress is presented. Compression characteristics for single agglomerates are compared with data on particle bed compression. Low elastic recovery and high compressibility of the single particles and of bed of particles reveals that the spherical agglomerates prepared in this work have a plastic behavior which is expected to be favorable for direct tabletting. Some of the stress–strain curves are J-shaped with no clear fracturing of the particles, and are well correlated by an exponential–polynomial equation. </p>

Spherical agglomerates of benzoic acid crystals have been successfully prepared by drowning-out crystallization in three solvent partial miscible mixtures. Benzoic acid is dissolved in ethanol, bridging liquid is added and this mixture is fed to the agitated crystallizer containing water. Fine crystals are produced by crystallization of the substance, and the crystals are agglomerated by introduction of an immiscible liquid called the bridging liquid. The concentration of solute, agitation rate, feeding rate, amount of bridging liquid and temperature are found to have a significant influence on the physico-mechanical properties of the product. The product particle characterization includes the particle size distribution, morphology and mechanical strength. Many of the solvents such as chloroform, toluene, pentane, heptane, cyclo hexane, diethyl ether and ethyl acetate were used as bridging liquids. Among the selected solvents ethyl acetate and di ethyl ether could not form the spherical agglomerates. Characteristics of the particles are changing with the bridging liquid used. Range of the operation for spherical agglomeration is very narrow and was shown that only at certain conditions the spherical agglomerates are produced. Increased amount of bridging liquid, decrease in feeding rate and temperature causes the particle size to increase. Particle morphology depends on the bridging liquid used, amount of bridging liquid and the temperature. Particles look completely spherical from the experiments where toluene is used as bridging liquid. The mechanical strength of single agglomerates has been determined by compression in a materials testing machine, using a 10N load cell. For single particle compression an approximate estimation of the true stress is presented. Compression characteristics for single agglomerates are compared with data on particle bed compression. Low elastic recovery and high compressibility of the single particles and of bed of particles reveals that the spherical agglomerates prepared in this work have a plastic behavior which is expected to be favorable for direct tabletting. Some of the stress–strain curves are J-shaped with no clear fracturing of the particles, and are well correlated by an exponential–polynomial equation. / QC 20101119

Spherical agglomerates of benzoic acid crystals have been successfully prepared by drowning-out crystallization in three solvent partial miscible mixtures. Benzoic acid is dissolved in ethanol, bridging liquid is added and this mixture is fed to the agitated crystallizer containing water as the anti-solvent. Small crystals are produced by crystallization of the substance, and the crystals are agglomerated through the action of the bridging liquid. Different solvents: chloroform, toluene, heptane, pentane, cyclohexane, ethyl acetate and diethyl ether are chosen as bridging liquids, all being low soluble in water and showing good wettability for benzoic acid crystals. The influence of process conditions such as concentration of solute, agitation rate, feeding rate, amount of bridging liquid and temperature on the properties of benzoic acid spherical agglomerates, are investigated. Different sets of experiments were accomplished to track how the properties of the particles gradually change during the normal spherical crystallization experiment. Other sets of experiments were performed to examine the influence of agitation and process time for agglomeration. The product properties such as particle size distribution, morphology and mechanical strength have been evaluated. The mechanical strength of single agglomerates has been determined by compression in a materials testing machine, using a 10 N load cell. Compression characteristics for single agglomerates are compared with the data on bed compression. The present study shows that the bridging liquid has significant influence on the product properties, using diethyl ether and ethyl acetate no agglomerates are formed. Using any of the other five solvents (chloroform, toluene, heptane, pentane, and cyclohexane) spherical agglomerates are formed, as long as a sufficient amount of the bridging liquid is used. Using cyclohexane as bridging liquid at 5°C and toluene at 20°C the particles are larger compared to particles formed at other conditions. The highest particle fracture stress is obtained by using toluene as the bridging liquid at 5 and 20°C. Particle morphology depends on the bridging liquid used and the particles are completely spherical when toluene and pentane are used as bridging liquids. Different process parameters are found to have a significant influence on the physico-mechanical properties of the product. The range of operation for spherical agglomeration is relatively narrow and only at certain conditions spherical agglomerates are produced. With increasing amount of bridging liquid the particle size and strength increase and the morphology improves. Particle size decreases and the fracture force increases with increasing feeding rate, but the morphology remains unchanged. For all the solvents, the particle size and the fracture stress increase with decreasing temperature. For four of the solvents the morphology improves with decreasing temperature. For cyclohexane the result is the opposite, in that the particles are spherical at 20°C and irregular at 5°C. Spherical agglomerates of benzoic acid, both as single particles as well as in the form of a bed, have a high compressibility and low elastic recovery, properties that are favorable for direct tabletting. As the feed solution is supplied to the crystallizer the amount of benzoic acid that can crystallize actually does crystallize fairly rapidly. Hydrodynamics are responsible for bringing particles together for the agglomeration. Experiments reveal that during the gradual addition of the feed to the agitated aqueous solution, both particle size and particle number increases. It is clear from the experiments that not only further addition of feed solution leads to larger product particles but also continued agitation. Along the course of the process the properties of the particles change gradually but substantially. By continued agitation, the particle porosity decreases, density, strength gradually increases and also the spherical shape develops gradually. / QC 20110419