The current weak state of the platinum market, as well as the large inventory of platinum group metals held by Russia, necessitates that the South African platinum mining industry must carefully evaluate the benefits and disadvantage of small-scale mining of shallow, open castable ore resources. Until the late 1980's, these resources were ignored due to the metallurgical complexities of treating oxidized ore, as well as the mind set that existed within the South African mining industry which militated against open cast mining in the Bushveld. During the latter part of the 1980's and early 1990's, advances in the metallurgical treatment of oxidized ore, specifically the UG2, as well as operational problems, created the impetus to begin the exploitation of these resources. Small-scale open cast mining has become viable due to the development of suitable mining methods that facilitate mining practices acceptable to the Department of Mineral and Energy Affairs, in terms of environmental legislation. Metallurgical advances and growing experience, especially with respect to the UG2, enables reasonable platinum group metals recovery from oxidized ore. The problems experienced in doing this can, and are being overcome. With growing public awareness of environmental issues, particularly related to the mining industry, the requirement to ensure that the small-scale open cast mine site is well managed is paramount. A methodology for the evaluation is presented along with a case study of a small-scale UG2 open cast pit. Evidence is presented that shows that these small-scale open cast mining operations are extremely profitable and require minimal capital expenditure. However, caution is advised when evaluating Merensky Reef open cast operations because of the problems that they present.

A research report submitted to the Faculty of Engineering and the Built Environment, University of the Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering, 2016 / Spontaneous combustion of coal may occur when coal is mined, stored or transported and is influenced by a combination of intrinsic and /or extrinsic factors. While it is unusual for intact seams to burn in the highwall, the most common occurrence is when surface mines extract seams previously partially mined by underground bord and pillar operations. The aim of the study is to provide a predictive model (matrix) of the spontaneous combustion potential of remnant pillars at Colliery X. A number of different thermal, chemical and petrographic tests (coal factors) will be undertaken to determine their individual and collective impacts on the sponcom predictive model. The primary geology at the mine is conformable with that of the Witbank Coalfield. Battacharyya (1982) described 3 main factors in the spontaneous combustion of coal, mining factor, coal factor and geological factor which have an aggregate effect. Some of the main historical and present theories of sponcom are the pyrite theory, the bacterial theory, the oxidation theory and the humidity theory. It is important to note that no single factor is responsible for spontaneous combustion. The oxidation of coal occurs constantly. The temperature of the coal is a function of the rate of heat generation versus the rate of heat loss. Fires can start at outcrops and move through interconnected workings with heat transfer by conduction (into the overburden) or convection (between panels).The overburden can also insulate the burning coal seam. Geological factors such as depth of overburden, the degree of fracturing, and the nature of the overlying strata vary between coalfields. A coal seam fire or mine fire is the underground smouldering of a coal deposit, often in a coal mine. Such fires have economic, social and ecological impacts In order to extinguish a fire, one of three elements, fuel, oxygen, or energy, must be removed. The components of the fire triangle can be further subdivided into conventional mine control techniques and more or less unconventional or unproven mine fire control techniques. The thermal techniques discussed include the crossing point temperature, thermogravimetric analyses and oxygen absorption. Macerals, the microscopically identifiable organic constituents of coal, are one of the three basic parameters that define coal. The other two parameters are the coal rank and the mineral matter Vitrinite is the principal maceral group of the No.5 seam and inertinite dominates the No.2 and No.4 seams. The results obtained from the 22 drill-core samples and 2 ROM samples were matched to the existing borehole dataset (2296 boreholes) based on similarity of heat value (figure 3.11). A total of 24 test results (thermal, chemical and petrographic) from borehole A and borehole B were thus assigned to the borehole database which has approximately 1500 samples for each seam. By linking the laboratory datasets (borehole A and B) and the existing borehole database used for resource modelling, the sponcom variables could be modelled in a similar way to the coal resources. The overall risk matrix was calculated on a full seam basis by combining 15 variable scores, each variable having a score of 0, 1 or 2 (low-mod-high probability). The overall results from this research produced clear and unambiguous contour plans of different factors effecting sponcom of coal using single variable and combined variable datasets. In conclusion, it appears that the acceptability of a method for determining spontaneous heating characteristics of coal mainly depends upon how closely it predicts the spontaneous heating behaviour in the field conditions / CK2018

A research report submitted to the Faculty of Engineering and the Built Environment, University of the Witwatersrand, Johannesburg, in partial fulfilment of the requirements for the degree of Master of Science in Engineering Johannesburg 2017 / The study assesses the drilling, loading and trucking stages of the mining cycle of an iron ore mine situated in the Northern Cape province of South Africa for the period of 1 January to 30 June 2011. The purpose of this study is to investigate the effect of increasing reliability and maintainability of mining equipment in an effort to increase throughput of iron ore. The data processing indicated that both availability and utilisation are contributing to the sub-optimal performance of the mine. Data regarding reliability (MTBF), maintainability (MTTR), planned and unplanned maintenance was analysed, and this provided input for the simulation model. The intention of the simulation model is to simulate scenarios of proposed improvement in MTBF and MTTR through increasing planned maintenance activities. A simulation model provides insight regarding where to invest in interventions. It is determined that the drilling equipment is the problem area. / MT2018

MESMEG / Department of Mining and Environmental Geology / Although clay brick manufacturing has been going on for many years in South Africa, informal small-scale clay brick manufacturing enterprises are not officially regulated. Consequently, informal brick makers in the study area do not adhere to the demanding requirements of the South African National Standards for burnt clay masonry. Therefore, their clay bricks lack uniformity in terms of quality. Preliminary work revealed that over time, buildings constructed with these bricks develop cracks, thereby compromising safety. The importance of product quality management is not well understood in the informal brick manufacturing enterprises. As a result, they do not have any product quality management guidelines. The main purpose of this research was to develop the product quality management guidelines for ensuring quality in small-scale brick making enterprises in Dididi area. The specific objectives were to characterize the raw materials for clay brick manufacturing, identify and assess the technical problems of clay brick production, analyse the process of clay brick production and determine areas where product quality improvement is warranted. The research involved fieldwork which included soil sampling, analysis of clay brick production through the use of questionnaires and onsite observation of the production process, collection of samples of burnt bricks which were examined for compressive strength, water absorption as well as dimension measurements. These were then compared with the prescribed quality standards. Laboratory analyses of samples of raw materials were conducted and these included sieve analysis which was conducted in order to establish the particle size distribution of the raw materials; Atterberg limit tests were conducted in order to establish the physical characteristics of the soil. Chemical and mineralogical analyses were carried out to determine the chemical and mineralogical composition of the soil using XRF and XRD respectively. The textural characterisation of the material revealed abundance of sand sized particles and significantly low amounts of clay and silt. The plasticity of the soil used for bricks manufacturing in the study area was found to be ranging from slight to medium plasticity. Chemical analysis showed elevated silica contents with minor amounts of alumina and iron oxide. XRD analysis revealed the dominance of non-clay minerals with the highest concentration of quartz. The average compressive strengths of the tested brick samples for site A was 3.8, and 2.9 and 3.8 MPa for sites B and C respectively. The water absorption of the bricks was 13.5, 15.0 and 16.1% for samples from Site A, B and C respectively. The bricks dimensions met the recommended standards although their sizes were not uniform. v The survey conducted on brick manufacturing process revealed that the technical inefficiencies were mostly influenced by human and mechanical factors as well as the material inappropriateness. The production process was found to be too manual and labour intensive. Selection of the raw materials for brick manufacturing was based on indigenous knowledge and experience and most of the brick manufacturers lacked the prerequisite experience for making quality bricks. On the basis of the results of this research, it can be concluded that the materials used for manufacturing of clay bricks in Dididi are not well suited for making good quality bricks due to the reduced plasticity of the soil and the high concentration of quartz. These render the bricks brittle. It was also concluded that the production process also contributes to the poor quality of the bricks as the nature of the process was too manual. Selection of materials based merely on knowledge and experience and no scientific tests resulted in selection of inadequate materials which in turn affect the quality of the final bricks. It is therefore recommended that plastic clays be added to the raw clay materials to enhance its moulding property. In addition, materials such as internal fuels and anti-shrinkage materials should be incorporated into the process cycle to prevent cracking during drying and firing. Based on the findings of the analysis of the production process, it is recommended that mechanized techniques be employed in the operation and awareness training conducted to improve the understanding and skills of the brick manufacturers and to ensure production of good quality bricks. / NRF