Typical rubber compounds used to manufacture industrial products such as tyres, hoses, conveyor belts, acoustics, shock pads, and engine mountings contain up to eight classes of chemical additives· including curing agents, accelerators, activators, processing aids, and antidegradants. The cure systems in these articles often consists of primary and secondary accelerators, primary and secondary activators, and elemental sulphur. Recent legislation impacting upon the working environment, safety and health has imposed a considerable burden on the manufacturers of rubber compounds to meet various obligations. The selection of raw materials and manufacturing processes that do not harm the environment is of great importance. A novel technique for preparing rubber formulations using crosslinking nanofillers such as silanised precipitated silica has been developed in this research. The silica surfaces were pre-treated with bis[3-triethoxysilylpropyl-] tetrasulphane coupling agent (TESPT).· TESPT is a sulphur containing bifunctional organosilane which chemically adheres silica to rubber and also prevents silica from interfering with the reaction mechanism of sulphur-cure systems. The tetrasulphane groups of the TESPT are rubber reactive and react in the presence of accelerator at elevated temperatures, i.e.140 -260°C, with or without elemental sulphur being present, to form crossIinks in rubbers containing chemically active double bonds for example styrene-butadiene rubber (SBR) and polybutadiene rubber (BR) .. SBR and BR rubber compounds containing 60 phr of TESPT pre-treated silica nanofiller were prepared. The silica particles were fully dispersed in the rubber, which was cured primarily by using sulphur in TESPT. The reaction between the tetrasulphane groups of TESPT and the rubbers was optimised by incorporating different accelerators and activators in the rubber. The mechanical properties of the rubber vulcanisates such as hardness, tear strength, tensile strength, elongation at break, stored' energy density at break, abrasion resistance, modulus and cyclic fatigue life were increased significantly when the treated silica filler was added. The need for the accelerator and activator was dependent on the composition of the rubber. Interestingly, the rubbers were fully cured without the use of elemental sulphur, secondary accelerator and secondary activator. As a result, a substantial reduction in the use of the curing chemicals was achieved without compromising the important properties of rubber compounds which are essential for maintaining long life and good performance of industrial rubber products in service. This approach has also helped to improve health and safety within the workplace and minimise harm to the enviromnent.Furthermore, a significant cost saving was achieved after reducing the number of curing chemicals in the rubber.

Ce travail concerne l'étude des modifications de nanocharges lamellaires synthétiques (α-ZrP) et de leur influence sur les propriétés mécaniques et barrière aux gaz de nanocomposites à matrice élastomère (SBR). Cette étude s'inscrit dans le cadre de l'amélioration de l'étanchéité des pneumatiques. L'une des originalités de ce travail a résidé dans l'introduction des nanocharges hydrophiles par le biais d'une dispersion aqueuse (slurry), dans la matrice SBR hydrophobe. La première phase de ce travail a consisté à entreprendre plusieurs types de modification des nanocharges afin d'étudier les mécanismes d'intercalation et/ou d'exfoliation des ces dernières dans le slurry. Ces différentes familles de charges modifiées ont été utilisées pour réaliser des nanocomposites selon différentes voies de mise en oeuvre : principalement solvant et latex. Nous avons ensuite étudié l'influence, (i) de la nature des intercalants, (ii) des distances interfoliaires initiales des nanocharges et (iii) des procédés de mise en oeuvre des nanocomposites, sur la morphologie et les propriétés finales des matériaux. Cette étude a montré la synergie de ces trois paramètres et mis en évidence l'importance du contrôle des interactions charges modifiées/matrice sur les propriétés de transport de gaz. Parmi l'ensemble des matériaux synthétisés, nous avons pu mettre en avant une formulation, permettant d'atteindre des propriétés mécaniques et barrière intéressantes. Cette formulation, en voie latex, est basée sur l'utilisation de la charge modifiée aminosilane et de l'agent de couplage Si69 / This work concerns the study of the modification of synthetic lamellar nanofillers (α-ZrP) and their influence on mechanical and gas barrier properties of elastomeric nanocomposites (SBR). This study is part of improving the tire tightness. One of the originalities of this work is the introduction of hydrophilic nanofillers through an aqueous dispersion (slurry) in the hydrophobic SBR matrix. The first step of this work was to undertake several types of nanofiller modifications state in order to study their intercalation/exfoliation mechanisms in a slurry. These different families of modified fillers were then used to make nanocomposites with different ways of implementations: mainly solvent and latex ones. The influence of, (i) the nature of the intercalating agent, (ii) the initial nanofiller interlayer distance and (iii) the nanocomposite implementation processes, on the morphology and final properties of materials were studied. The synergy of these three parameters was demonstrated and the importance of controlling the modified filler/matrix interactions on the gas transport and mechanical properties was also proved. Among all the synthesized materials, a formulation was put forward which allowed to achieve interesting mechanical and barrier properties. This formulation, processed by the latex route, is based on the use of aminosilane modified nanofillers and the Si69 coupling agent

Les objectifs de cette thèse consistent à identifier les morphologies adoptées par des mélanges d’élastomères chargés en noir de carbone, à étudier l’influence de l’introduction de charges sur ces morphologies mais aussi de détecter la localisation de la charge dans ces mélanges. Dans une dernière partie, l’impact de ces différentes structures sur les défauts d’extrusion est abordé. Ces travaux concernent l’étude des coupages caoutchouc naturel / styrene-butadiene rubber (NR / SBR) et polybutadiène / styrene-butadiene rubber (BR / SBR) non vulcanisés. Dans un premier temps, les morphologies adoptées par ces mélanges non chargés ont été identifiées grâce à plusieurs protocoles expérimentaux. L’influence de l’introduction de noir de carbone ainsi que l’étude de la localisation de la charge dans ces mélanges ont constitué une seconde étape dans ces travaux. Aucune localisation préférentielle de la charge n’a été détectée pour ces mélanges. Un système ségrégé a donc été réalisé par la suite. Enfin, le comportement en extrusion de ces mélanges a été simulé par rhéométrie capillaire et des observations de défauts d’aspect ont été faites. La ségrégation du noir de carbone ne semble pas entraîner la création de défauts d’aspect, sauf dans le cas d’une localisation dans la matrice / The purpose of this project is to investigate the morphology of elastomeric blends filled with carbon black, the localization of the filler in these blends and the structure impact on their processing. This work concerns uncured natural rubber / styrene-butadiene rubber (NR / SBR) blends and butadiene rubber / styrene-butadiene rubber (BR / SBR) blends. Firstly, the morphology of these blends unfilled was described by different experimental procedures over the entire composition range. Secondly, the impact of the filler on the morphology and the localization of it on the blends were studied. No preferential localization was observed in our case. Another blend with a segregation was realized. And finally, the processing of these elastomeric blends was simulated by capillary rheology to detect the formation of flow instabilities. Few melt fractures were observed, except when the filler is localized in the matrix