The Norwegian Food Research Institute (Nofima) and the University of Borås worked together to develop this project. The commonly used packaging materials pose a serious threat to the environment, as they are produced from nonrenewable crude oil and cannot decompose naturally. Despite some manufacturers' claims of their products being eco-friendly or sustainable, they are not entirely made from renewable resources and are not biodegradable. Nevertheless, some bio-based materials have emerged as a viable alternative that can naturally break down and safely decompose in the environment. Despite many studies, biopolymers possess limited mechanical and barrier properties, which restricts their potential for use in products. To overcome this limitation, polymer blending can be employed to enhance their final properties and make them more suitable for various applications. The objective of this project was to design sustainable food packaging using biopolymers. PHBV, one of the PHA’s bio-based polymers, was blended with other polymers to enhance its properties as a sustainable food packaging material. Through blending, PHAs'physical, chemical, and thermal properties can be enhanced to obtain exceptional films for food packaging purposes. Finally, in this work, a bio-based polymer, polyhydroxyalkanoate, was used to producea biodegradable packaging system for potential food packaging applications. The effect of the physical modification of PHBV on mechanical and barrier properties was studied by blending it with biodegradable polymers such as PLA and PBAT. Thermal properties were analyzed using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and FourierIItransform infrared spectroscopy (FTIR) while the mechanical properties were evaluated by tensile test. Barrier properties were characterized using water vapor transmission rate (WVTR). The mechanical performance of PHBV 50%: PBAT 50% blend has been significantly improved, leading to better tensile properties. The high crystallinity of the PHBV 50%: PBAT 50% blend than other blends have been found to enhance the barrier properties of the polymer film, according to DSC analysis. FTIR investigations have suggested no difference in absorption peaks between the blends and the neat material. Furthermore, WVTR investigations have shown that PHBV50%: PBAT50% exhibits excellent barrier properties against water vapor, making it a highly promising material.

Purpose: The purpose of this thesis is to investigate how food start-ups (FS) can make their primary food packaging (PFP) more eco-friendly by identifying and evaluating the performance of suited packaging alternative. The purpose was fulfilled by answering the three research questions:  RQ1) How to assess the eco-friendliness of PFP? RQ2) Which are areas of improvement in environmental performance? RQ3) What are the differences in performance across similar PFP’s?  Methods: To answer the research questions both the literature review and empirical data was required. The literature study was conducted to gather relevant theories about primary food packaging in food start-ups. To get the required empirical data, a single case study was conducted at a case company that suited the subject. The case study consisted of multiple interviews and document study. This enabled for an analysis in the form of pattern matching in order to answer the research questions and achieve the purpose.  Findings: The Study found that to assess the PFP that have direct impact on the environment the functional features and the environmental framework play a central role in the eco- friendliness of PFPs which analyzed the requirements for the PFP and a multi criteria decision making approach for the environmental assessment for the Green-PE. The stakeholder expectations were found by analyzing the criterion for the PFP. In addition, a comparison for an eco-friendlier alternative was analyzed with the current Green-PE to justify the performance for the PFP in FS.  Implications: The study results present practical implications with assessing the current Green-PE and evaluating the gaps for improvement areas, while also comparing similar PFP which is an eco-friendlier option for food packaging start-ups. As there has been no general theoretical implications, the findings of the thesis can be used as a basis for deeper insights into the subject through more extensive research.  Delimitations & Scope: The focus was to identify and evaluate the current PFP environmental impact and not the other aspects of the life cycle assessment since the scope was limited. Also, a single case study was used rather than multiple case studies to analyze the eco-friendliness for PEPs.