Thesis (MScEng (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2005. / In this document the reduced order simulation and optimisation of the passive suspension systems of a locally produced forty ton articulated dump truck is discussed. The linearization of the suspension parameters were validated using two and three dimensional MATLAB models. A 24 degree-of-freedom, three dimensional ADAMS/VIEW model with linear parameters was developed and compared to measured data as well as with simulation results from a more complex 50 degree-of-freedom non-linear ADAMS/CAR model. The ADAMS/VIEW model correlated in some aspects better with the experimental data than an existing higher order ADAMS/CAR model and was used in the suspension system optimisation study. The road profile over which the vehicle was to prove its comfort was generated, from a spatial PSD (Power Spectral Density), to be representative of a typical haul road. The weighted RMS (Root Mean Squared) and VDV (Vibration Dose Value) values are used in the objective function for the optimisation study. The optimisation was performed by four different algorithms and an improvement of 30% in ride comfort for the worst axis was achieved on the haul road. The improvement was realised by softening the struts and tires and hardening the cab mounts. The results were verified by simulating the optimised truck on different road surfaces and comparing the relative improvements with the original truck’s performance.

Thesis (MScEng (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2005. / Vehicle Noise, Vibration and Harshness (NVH) is now a more important component of the vehicle design process than ever. Road noise is one of the key criteria used by potential buyers (albeit subconsciously) to choose what they perceive as the best vehicle. Road rumble is a key concern for vehicle manufacturers. Light Utility Vehicles (LUVs) are especially sensitive to a low frequency booming noise due to the fundamental acoustic mode that exists in the vehicle cabin. An investigation into this booming noise in an LUV is documented. The noise is identified and quantified after which the source of the noise in the vehicle cabin is identified using NVH techniques such as Acoustic Modal Analysis (AMA), Experimental Modal Analysis (EMA) and Transfer Path Analysis (TPA). The cabin’s fundamental acoustic mode lay at 100 Hz. Finally the source of the vibrations in the vehicle leading to the booming noise in the cabin is identified, along with its transfer path to the cabin. Solutions for the specific vehicle’s booming noise are proposed, two of which are tested with some success. Solutions to the problems associated with the fundamental acoustic mode of LUVs are also proposed and discussed.