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No description available.

With the advent of power electronics, inverter-driven induction motor are finding increased use in industries because of applications that demand variable speed operations and because of the potential savings in energy usage. However, these drives sometimes produce unacceptably high levels in vibration and acoustic noise. A literature survey has revealed that while there has been intensive research on the design of inverters to minimize acoustic noise radiation from these drives, the vibro-acoustic behaviour of an induction motor structure has received relatively little attention. The primary objective of this research project, therefore, is to develop a general strategy/algorithm for estimating the acoustic noise radiated from inverter-driven induction motors. By using a three-phase, 2.2 kW induction motor, the vibration modes due to various structural components (such as the rotor, the stator/casing, the endshields and the base plate) of the motor structure were analysed by experimental modal testing. Results indicate that the vibration modes due to the rotor are only important at low frequencies. It has been found that the power injection method gives more accurate measurement of the damping of a motor structure than the modal testing and the time decay methods. If a point force excitation is used, then it is more accurate to measure the sound radiation efficiency than the power conversion efficiency for motor structures. The effect of three different inverter designs (an ideal ???almost sinusoidal??? controller and two commercially available PWM inverters) on the radiated acoustic power were assessed for both no-load and load conditions using sound intensity measurements conducted in an anechoic room. The results indicate that although the sound power level due to aerodynamic and mechanical noise increases at a rate of 12 dB per doubling of the motor speed, the electromagnetic noise dominates at low motor speeds and is still a significant noise source even at high motor speeds. For inverters with low switching frequencies, the radiated sound power level is almost 15 dB higher than the ideal case at low speeds and is relatively insensitive to the motor speed. For inverters that implement the random modulation technique, the change in the total sound power level with the level of the random modulation is very small but the tonal nature of the noise is greatly reduced. The vibration behaviour of a motor structure was modeled using the finite element method (FEM) and validated using the experimental modal testing results. It has been found that it is essential to model the laminated stator as an orthotropic structure. While the details of other structural components (such as the endshields, the teeth in the stator and the windings) are not so important, it is essential that they are incorporated into the structural model as simplified structures to account for their mass, stiffness and boundary conditions imposed on the motor structure. Based on this structural model, the radiated acoustic power for various operating conditions has been predicated using the boundary element (BEM) and the electromagnetic force calculated from an electromagnetic finite element model. The predicted results agree reasonably well with experimental measurements. Despite the success of the FEM/BEM approaches, they can be prohibitively expensive (in terms of computer resources required) to apply to large motors and high frequencies. Thus the feasibility of using a statistical method, namely, the statistical energy analysis (SEA), to estimate the radiated acoustic sound power from an inverter-driven induction motor has been examined. In order to carry out this analysis, analytical expressions for calculating the natural frequencies and radiation efficiency of finite length circular cylindrical shells (which are simplified models of the stator and casing of a motor structure) were firstly derived. The internal loss factors and coupling loss factors of the motor structure were determined experimentally using the power injection method. Then by introducing an equivalent surface mobility of circular cylindrical shells for the electromagnetic force, the vibration response and the acoustic noise radiated from each part of the motor structure were estimated. Results indicate that SEA method is potentially an efficient and effective tool in estimating the noise radiated from inverter-driven induction motors.

With the advent of power electronics, inverter-driven induction motor are finding increased use in industries because of applications that demand variable speed operations and because of the potential savings in energy usage. However, these drives sometimes produce unacceptably high levels in vibration and acoustic noise. A literature survey has revealed that while there has been intensive research on the design of inverters to minimize acoustic noise radiation from these drives, the vibro-acoustic behaviour of an induction motor structure has received relatively little attention. The primary objective of this research project, therefore, is to develop a general strategy/algorithm for estimating the acoustic noise radiated from inverter-driven induction motors. By using a three-phase, 2.2 kW induction motor, the vibration modes due to various structural components (such as the rotor, the stator/casing, the endshields and the base plate) of the motor structure were analysed by experimental modal testing. Results indicate that the vibration modes due to the rotor are only important at low frequencies. It has been found that the power injection method gives more accurate measurement of the damping of a motor structure than the modal testing and the time decay methods. If a point force excitation is used, then it is more accurate to measure the sound radiation efficiency than the power conversion efficiency for motor structures. The effect of three different inverter designs (an ideal ???almost sinusoidal??? controller and two commercially available PWM inverters) on the radiated acoustic power were assessed for both no-load and load conditions using sound intensity measurements conducted in an anechoic room. The results indicate that although the sound power level due to aerodynamic and mechanical noise increases at a rate of 12 dB per doubling of the motor speed, the electromagnetic noise dominates at low motor speeds and is still a significant noise source even at high motor speeds. For inverters with low switching frequencies, the radiated sound power level is almost 15 dB higher than the ideal case at low speeds and is relatively insensitive to the motor speed. For inverters that implement the random modulation technique, the change in the total sound power level with the level of the random modulation is very small but the tonal nature of the noise is greatly reduced. The vibration behaviour of a motor structure was modeled using the finite element method (FEM) and validated using the experimental modal testing results. It has been found that it is essential to model the laminated stator as an orthotropic structure. While the details of other structural components (such as the endshields, the teeth in the stator and the windings) are not so important, it is essential that they are incorporated into the structural model as simplified structures to account for their mass, stiffness and boundary conditions imposed on the motor structure. Based on this structural model, the radiated acoustic power for various operating conditions has been predicated using the boundary element (BEM) and the electromagnetic force calculated from an electromagnetic finite element model. The predicted results agree reasonably well with experimental measurements. Despite the success of the FEM/BEM approaches, they can be prohibitively expensive (in terms of computer resources required) to apply to large motors and high frequencies. Thus the feasibility of using a statistical method, namely, the statistical energy analysis (SEA), to estimate the radiated acoustic sound power from an inverter-driven induction motor has been examined. In order to carry out this analysis, analytical expressions for calculating the natural frequencies and radiation efficiency of finite length circular cylindrical shells (which are simplified models of the stator and casing of a motor structure) were firstly derived. The internal loss factors and coupling loss factors of the motor structure were determined experimentally using the power injection method. Then by introducing an equivalent surface mobility of circular cylindrical shells for the electromagnetic force, the vibration response and the acoustic noise radiated from each part of the motor structure were estimated. Results indicate that SEA method is potentially an efficient and effective tool in estimating the noise radiated from inverter-driven induction motors.

Dans un contexte automobile électrique et hybride, la part des machines synchrones à aimants permanents s'est accrue exponentiellement. Cette évolution s'accompagne d'exigences en termes d'émissions vibro-acoustiques. En termes de dimensionnement de la chaîne de traction, l'analyse multiphysique du moteur s'avère être un enjeu crucial pour son développement. La nécessité de disposer de codes informatiques de conception possédant des temps de calcul faibles pour une précision maximale se fait ressentir pour l'exploration de solutions potentiellement performantes dans les premières étapes du processus de dimensionnement. A ce titre, les aspects vibratoires et acoustiques sont modélisés analytiquement et par éléments finis dans la présente thèse. Ainsi, au moyen du modèle magnétique, l'analyse magnéto-vibro-acoustique faiblement couplée (résolution itérative des différentes physiques) peut être réalisée.La thèse est découpée en quatre parties. La première expose un état de l’art sur les émissions vibro-acoustiques des machines et notamment la modélisation du bruit d’origine magnétique. Les problématiques de la modélisation sont détaillées. Dans une deuxième partie, les modèles sont largement décrits. Les modèles éléments finis sont validés expérimentalement. Une troisième partie se propose de valider les modèles analytiques par éléments finis, en complexifiant progressivement la géométrie d’une machine à aimants montés en surface à flux radial. Enfin, la dernière partie utilise les modèles éléments finis pour étudier des machines non-conventionnelles comme les machines à commutation de flux et les machines à aimants en surface à flux axial. / The proportion of permanent magnets synchronous motors used for electric and hybrid automotive traction has exponentially increased during the past decade. This evolution comes with ever-demanding low noise and vibrations requirements. Multi-physics analysis of the motor is a decisive issue for the development of the powertrain. For the exploration of potentially efficient motor solutions in first design steps, it is thus a necessity to have at disposal fast and accurate computer codes. In this respect, acoustic and vibratory aspects are modeled using finite element and analytical models in this thesis. As a result, using an electromagnetic model, the weakly-coupled magneto-vibro-acoustic analysis (iterative solving of each physic) can be performed.The thesis is divided into four parts. The first part states the art on machine vibro-acoustic emissions and focuses on noise of magnetic origins modeling. Issues of modeling are detailed. Then, models are described to a great extent in the second part. Finite element models are favorably compared to experimental measures. A third part validates analytical models in comparison to finite element analysis, by gradually complicating the geometry of a surface permanent magnets radial flux machine. Finally, a fourth part uses finite element models to study non-conventional machines such as flux switching radial flux machines and surface permanent magnets axial flux machines.