The aerodynamic and thermodynamic performance of an aircraft gas turbine directly affects the fuel consumption of the engine and the life of the turbine components. Hence, it is important to be able to understand and predict the fluid flow and heat transfer in turbine blades to enable the modifications and improvements in the design process. The use of numerical experiments for the above purposes is becoming increasingly common. The present thesis is involved with the development of a flow solver for turbine flow and heat transfer computations. A 3-D Navier-Stokes code, the Moore Elliptic Flow Program (MEFP) is used to calculate steady flow and heat transfer in turbine rotor cascades. Successful calculations were performed on two different rotor profiles using a one-equation q-L transitional turbulence model. A series of programs was developed for the post-processing of the output from the flow solver. The calculations revealed details of the flow including boundary layer development, trailing edge shocks, flow transition and stagnation and peak heat transfer rates. The calculated pressure distributions, losses, transition ranges, boundary layer parameters and peak heat transfer rates to the blade are compared with the available experimental data. The comparisons indicate that the q-L transitional turbulence model is successful in predicting flows in transonic turbine blade rows. The results also indicate that the calculated loss levels are independent of the gridding used while the heat transfer rate predictions improve with finer grids. / Master of Science

With strict environmental regulations, gas turbine emissions have been heavily constrained. This requires operating conditions wherein thermo-acoustic flame instabilities are prevalent. During this process the combustor acoustics and combustion heat release fluctuations are coupled and can cause severe structural damage to engine components, reduced operability, and inefficiency that eventually increase emissions. In order to develop an engine without these problems, there needs to be a better understanding of the physics behind the coupling mechanisms of this instability. Among the several coupling mechanisms, the “velocity coupling” process is the main focus of this thesis. The majority of literature has treated axisymmetric disturbance fields which are typical of longitudinal acoustic forcing and axisymmetric excitation of ring vortices. Two important non-axisymmetric disturbances are: (1) transverse acoustics, in the case of circumferential modes of a multi-nozzle annular combustor and (2) helical flow disturbances, seen in the case of swirling flow hydrodynamic instabilities. With significantly less analytical treatment of this non-axisymmetric problem, a general framework is developed for three-dimensional swirl-stabilized flame response to non-axisymmetric disturbances. The dynamics are tracked using a level-set based G-equation applicable to infinitely thin flame sheets. For specific assumptions in a linear framework, general solution characteristics are obtained. The results are presented separately for axisymmetric and non-axisymmetric mean flames. The unsteady heat release process leads to an unsteady volume generation at the flame front due to the expansion of gases. This unsteady volume generation leads to sound generation by the flame as a distributed monopole source. A sound generation model is developed where ambient pressure fluctuations are generated by this distributed fluctuating heat release source on the flame surface. The flame response framework is used to provide this local heat release source input. This study has been specifically performed for the helical flow disturbance cases to illustrate the effects different modes have on the generated sound. Results show that the effects on global heat release and sound generation are significantly different. Finally, the prediction from the analytical models is compared with experimental data. First, a two-dimensional bluff-body stabilized flame experiment is used to obtain measurements of both the flow and flame position in time. This enables a local flame response comparison since the data are spatially resolved along the flame. Next, a three-dimensional swirl-stabilized lifted flame experiment is considered. The measured flow data is used as input to the G-equation model and the global flame response is predicted. This is then compared with the corresponding value obtained using global CH* chemilumenescence measurements.

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State of the art aircraft afterburners employ spray bars to inject fuel and flameholders to stabilize the combustion process. Such afterburner designs significantly increase the length (and thus weight), pressure losses, and observability of the engine. This thesis presents a feasibility study of a compact prime and trigger (PAT) afterburner concept that eliminates the fuel spray bars and flameholders and, thus, eliminates the above-mentioned problems. In this concept, afterburner fuel is injected just upstream or in between the turbine stages. Downstream of the turbine stages, a low power pilot, or trigger , can be used to control the combustion process. The envisioned trigger for the PAT concept is a jet of product gas from ultra-rich hydrocarbon/air combustion that is injected through the afterburner liner. This partial oxidation (POx) gas, which consists mostly of H2, CO, and diluents, rapidly produces radicals and heat that accelerate the autoignition of the primed mixture and, thus, provide an anchor point for the afterburner combustion process. The objective of this research was to demonstrate the feasibility of the PAT concept by showing that (1) combustion of fuel injected within or upstream of turbine stages can occur only downstream of the turbine stages, and (2) the combustion zone is compact, stable and efficient. This was accomplished using two experimental facilities, a developed theoretical model, and Chemkin simulations. The first facility, termed the Afterburner Facility (AF), simulated the bulk flow temperature, velocity and O2 content through a turbojet combustor, turbine stage and afterburner. The second facility, termed the Propane Autoignition Combustor (PAC), was essentially a scaled-down, simplified version of the AF. The developed model was used to predict and interpret the AF results and to study the feasibility of the PAT concept at pressures outside the AF operating range. Finally, the Chemkin simulations were used to study the effect of several POx gas compositions on the afterburner combustion process.

This thesis presents a computational fluid dynamic (CFD) study of high pressure gas turbine blade design with different realistic inlet temperature and velocity boundary conditions. The effects of blade shaping and inlet conditions can only be fully understood by considering the aerodynamics and heat transfer concurrently; this is in contrast to the sequential method of blade design for aerodynamics followed by cooling. The inlet boundary conditions to the NGV simulations are governed by the existence of discrete fuel injectors in the combustion chamber. An appreciation of NGV shaping design under engine realistic inflow conditions will allow for an identification of the correct three dimensional shaping parameters that should be considered for design optimisation. The Rolls-Royce efficient Navier-Stokes solver, HYDRA, was employed in all computational results for a transonic turbine stage. The single passage unsteady method based on the Fourier Shape Correction is adopted. The solver is validated under both rich burn (hot steak only) and the case with swirl inlet profiles for aerothermal characteristics; good agreement is noted with the validation data. Post processing methods were used in order to obtain time-averaged results and blade visualisations. Subsequently, a surrogate design optimisation methodology using machine learning combined with a Genetic Algorithm is implemented and validated. A study of the effect of NGV compound lean on stage performance is carried out and contrasted for uniform and rich burn inlets, and subsequently for lean burn. Compound lean is shown to produce a tip uploading at the rotor inlet, which is beneficial for rich burn, but detrimental for lean burn. It is also found that for rich burn, fluid driving temperature is more dominant than HTC in determining rotor blade heat transfer, the opposite sense to the uniform inlet. Also, for a lean burn inlet, there is another role reversal, with HTC dominating fluid driving temperature in determining heat transfer. A novel NGV design methodology is proposed that seeks to mitigate the combined effects of inlet hot streak and swirling flow. In essence, the concept two NGVs in a pair are shaped independently of each other, thus allowing the inlet flow non uniformity to be suitably accommodated. Finally, two numerical NGV optimisation studies are undertaken for the combined hot streak and swirl inlet for two clocking positions; vane impinging and passage aligned. Due to the prohibitive cost of unsteady CFD simulations for an optimisation strategy, a suitable objective function at the NGV exit plane is used to minimise rotor tip heat flux. The optimised shape for the passage case resulted in the lowest tip heat flux distribution, however the optimum shape for the impinging case led to the highest gain in stage efficiency. This therefore suggests that NGV lean and clocking position should be a consideration for future optimisation and design of the HP stage.

Random vibration of a bladed-disk assembly is studied. A stochastic model for the excitation is developed. A unique feature of this model is the statistical periodicity of the blade forces called cyclostationary. A random process is called wide sense eyeclostationary and its statistics are periodic in time. Factors like the turbulent nature of the flow around the blades, the variability in their geometry, and their nonuniform deterioration contribute to the uncertainty in the excitation. In periodic structures, like the bladed-disk assembly, small variation in the blade excitation may lead to high variability in the response. The model developed includes both random and deterministic excitation. A comparison of the responses due to the random and the deterministic part shows the significance of taking into account the variability in the blade forces. Therefore the assumption that the blade forces are all equal, used by all methods for vibration analysis of bladed disk assemblies, may lead to erroneous estimates of their response, reliability and expected life. It is shown that the response is a cyclostationary process. Therefore the cyclostationary property is preserved from the input to the output. Furthermore the frequency of the second moment of the response is equal to two times the frequency of the excitation. / Master of Science

The ability of twelve distortion indices to predict stalling behavior in aircraft gas turbine engines was investigated using J85-GE-13 turbojet engine data, TF30-P-3 turbofan engine data, and modified T64-GE-6B compressor test-rig data. The indices were tested for correlation capability with constant speed loss in stall pressure ratio, constant mass loss in stall pressure ratio, and engine speed where appropriate. Predictive indices/models were compared directly with experimental data. In addition, the concept of including the effects of compressor dynamic response by modifying the inlet total pressure profile rather than the index was investigated. This was done by evaluating the accuracy of parallel compressor theory and two simple AP/P indices first using measured inlet total pressure data and then using modified or "effective" inlet total pressure profiles. A procedure was developed for deriving the effective inlet total pressure distribution from the measured distribution. / Master of Science

Thesis (M.S.)--Massachusetts Institute of Technology, Dept. of Aeronautics and Astronautics, 1982. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND AERO / Includes bibliographical references. / by Wen Liu. / M.S.

Thesis. 1976. Sc.D.--Massachusetts Institute of Technology. Dept. of Aeronautics and Astronautics. / Microfiche copy available in Archives and Barker. / Vita. / Includes bibliographical references. / Sc.D.