<p>Although traditional hazard analysis techniques, such as failure modes and effect analysis (FMEA), and fault tree analysis (FTA) have been used for a long time, they are not well-suited to handling modern systems with complex software, human-machine interactions, and decision-making procedures. This is mainly because traditional hazard analysis techniques rely on a direct cause-effect chain and have no unified guidance to lead the hazard analysis. The Systems Theoretic Accident Model and Process (STAMP) is based on systems theory to try to find out as much as possible about the factors involved in a hazard, and with providing clear guidance as to the control structure leading to the hazard.</p> <p>The Darlington Nuclear Power Generating Station was the first nuclear plant in the world in which the safety shutdown systems are computer controlled. Although FTA and FMEA have already been applied to these shutdown systems, Ontario power generation felt that it is still useful to try recent advances to evaluate whether they can improve on the previous hazard analysis.</p> <p>This thesis introduces the two most common traditional techniques of hazard analysis, FTA and FMEA, as well as two systemic techniques, STPA (which is a hazard analysis method associated with STAMP), and the Functional Resonance Accident Model (FRAM). The thesis also explains why we chose STPA to apply to the Darlington Shutdown System case, and provides an example of the application as well as an evaluation of its use compared with FMEA and FTA.</p> / Master of Applied Science (MASc)

The demands for sustainable transportation have made battery electric vehicles an increasingly popular subject in the world of both businesses and engineering. This thesis has been made in collaboration with Scania, which is currently investigating the possibility of manufacturing stators and rotors in-house in a series production line. For Scania, the topic of quality assurance is of great importance as Scania wants to ensure their trucks and buses fulfil the quality requirements of both customers and society. The goal of the thesis is to provide Scania with a set of guidelines for what quality assurance steps to perform in a series stator winding production, and where in the production they should be placed. The investigated stator winding type is a continuous hairpin winding, and the investigated quality assurance steps are solely electrical tests used to ensure the safety, functionality, and quality of the stator windings. A process-failure modes and effects analysis were conducted to identify the risks associated with each production step. The results indicates where the quality assurance steps should be taken. Further analysis, based on the provided background of electrical tests, also provides an answer to what electrical tests to perform as quality assurance steps. The result of the thesis is a concept, presented in a flow chart diagram, which indicates what electrical tests to perform and where the tests should be performed in the stator winding production chain. / De krav som sätts på hållbar transport har gjort batteridrivna elektriska fordon ett alltmer populärt ämne i världens företag och ingenjörskonst. Denna avhandling har gjort i samarbete med Scania, som i nuläget utreder möjligheterna för att tillverka statorer och rotorer in- house i en serie produktionslinje. För Scania är ämnet kvalitetssäkring (QA) ett viktigt ämne, för att Scania vill säkerställa att deras lastbilar och bussar lever upp till de kvalitetskrav som både kunder och samhället ger. Avhandlingens mål är därför att förse Scania med en uppsättning av riktlinjer för vilka QA steg som ska utföras i en serie statorlindningsproduktion, och var i produktionen de ska placeras. Den statorlindningstypen i fokus är en kontinuerlig hårnålslindning, och att de kvalitetssäkringar som undersöks är enbart elektriska test som säkrar säkerhet, funktionalitet samt kvalitén av statorlindningarna. En P-FMEA har utförts som en risk och felläges analys i syfte att identifiera de risker som är associerat med varje produktionssteg. Resultatet pekar på var QA steg ska utföras någonstans. Fortsatt analys, baserat på den givna bakgrunden av elektriska test, ger även ett svar på vilka elektriska test som ska utföras som QA steg. Avhandlingens resultat är ett koncept, presenterat i ett flödesdiagram, som visar vilka elektriska test som ska utföras samt var dessa tests ska utföras i statorlindningsproduktionen.