Thesis (Master of Engineering in Chemical Engineering)--Cape Peninsula University of Technology, 2018. / Brewer’s spent grain (BSG), a solid residue obtained from brewing beer, is gaining attention in the food, cosmetics and pharmaceutical industry due to its use as natural source of colorants, texturisers, functional ingredients and preservatives. It is therefore necessary to develop an economically viable method for the extraction, isolation or enrichment of these compounds. Although literature shows the technical feasibility of extraction of bioactive compounds from BSG at laboratory bench scale, none of the reviewed literature could provide adequate information necessary to determine the economic feasibility of the process at commercial scale. The aim of this study was to investigate the technical and economic viability of a commercial process for the recovery of antioxidant rich polyphenolic compounds from brewers spent grain using organic solvents and/or water. The objectives were to select the best solvent, perform the optimisation and kinetic study, as well as to model and simulate the extraction process with the aim of performing an economic analysis. In selecting the best solvent, maceration and soxhlet extraction were used for the recovery of polyphenolic compounds. Acetone and acetone: water mixtures, ethanol and ethanol: water mixtures as well as pure water were used as solvents. The evaluation of the best solvent was measured by the total phenolic content (TPC), flavonol content, the antioxidant activity using 2.2-diphenyl-1-picrylhydrazyl (DPPH) assay and ferric reducing antioxidant power (FRAP) assay. The study performed optimisation for various operational parameters (time, temperature, solvent to feed ratio and shaking speed) using response surface method. The effect of temperature on the extraction kinetics was also investigated with experiments being carried out at 20°C, 40°C and 80°C. Antioxidant activity was detected in all BSG extracts, but water showed the highest global yield and rates of extraction. The optimum conditions were found at 15 min reaction time, temperature of 40 °C, shaking speed of 185 rpm and solvent to solid ratio of 27.5: 1. So-Macdonald model was a suitable fit for the experimental data with a R2-value range of (0.85 < r2 < 0.995). A processing scenario was proposed as a base case, upon which subsequent scenarios were generated to improve the operation or the economics. SuperPro Designer® (Intelligen, Inc) was used for modelling the proposed process, for simulation and for the economic evaluation. Four alternative schemes from the base case simulation were developed for optimisation of the process. The process was found to be economically feasible and attractive with a return of investment (ROI) of 48.45 % for alternative scheme 4. The results in this thesis highlight the likely economic feasibility of the extraction of polyphenolic compounds from BSG at commercial scale by the maceration method.

The removal of multiple substrates in a defined mixed culture process was investigated in the treatment of brewery wastewater. The study was conducted using both batch and a semi-continuous reactor system called self-cycling fermentation. Batch experiments were conducted using a synthetic brewery wastewater containing glucose, ethanol and maltose. Activated sludge from a municipal wastewater treatment plant was acclimatized in the synthetic brewery wastewater. The microbes capable of degrading this wastewater were analyzed by a combination of microscopy, spread plating, and Polymerase Chain Reaction-Denaturing Gradient Gel Electrophoresis (PCR-DGGE) and identified as Acinetobacter sp., Enterobacter sp. and Candida sp. From the pure culture batch experiments, it was determined that Enterobacter could degrade glucose and maltose but no ethanol, while Acinetobacter and Candida could degrade all three carbon sources. In mixed culture batch experiments, Enterobacter was dominant in degrading the sugar concentrations to levels permissible for Acinetobacter to degrade ethanol. PCR-DGGE was found to be effective in identifying the dominant species but selective carbon source plating was required to determine viability and track the population dynamics. Kinetic experiments were carried out in a semi-continuous, self-cycling fermentation process using the defined mixed culture in media containing glucose and various initial concentrations of ethanol and maltose. The overall rate of substrate removal was attributable to both the suspended culture and the biofilm formed during the process. A rate expression was developed for this system for the range of substrate concentrations tested. The data indicated that substrate removal by the suspended culture was a function of only the biomass concentration. However, substrate removal by the biofilm was found to be limited to the surface cells and determined to be a function of substrate concentration only.

Self-cycling fermentation (SCF) control was applied to a semi-continuous, aerobic, fixed-film reactor for the treatment of simulated and real brewery wastewater. The simulated wastewater was treated at 25°C. After approximately 3 hrs, 86% to 96% of the soluble BOD (SBOD) was removed, producing an effluent with a SBOD between 169 mg/L and 412 mg/L. The treatment of real brewery wastewater was undertaken at 25°C and 35°C, and was operated under ammonia-nitrogen deficient condition. 83% to 92% of the total BOD (TBOD) was removed after 3 hrs at 25°C, and after 1.5 to 2 hrs at 35°C. The treated effluent produced had a TBOD between 120 and 438 mg/L. The suspended solids in the treated effluent contributed between 63% and 71% of the TBOD. Hence, better treatment efficiency would have been possible if an efficient clarifier was installed, or the suspended solids were removed from the brewery wastewater prior to treatment.

No description available.

No description available.

Call number: LD2668 .T4 1986 C56 / Master of Science / Biological and Agricultural Engineering

Brewery effluent that had undergone treatment in an anaerobic digester (AD) was used as an alternative water and nutrient source for hydroponic crop production. Brewery effluent was demonstrated to contain sufficient nutrients to support the growth, flowering and fruiting of Lycopersicum escolentum "Moneymaker" tomato crops. The adjustment of the effluent pH with phosphoric acid to between pH 6.0 and 6.5 increased the development of the crops by around 100% compared to crops grown in unaltered effluent. The pH adjusted effluent-grown plants grew to a mean height of 831.4 ± 21.1 mm and a dry biomass weight of 42.34 ± 2.76 g compared to the unaltered pH effluent plants which grew to a height of 410.6 ± 20.5 mm and a weight of 7.65 ± 0.68 g after 49 days. Effluent treatment in high-rate algal ponds (HRAP) was determined to have no positive effect on the nutritional potential of the effluent for Moneymaker production. The effluent-grown plants did not perform as well as plants grown in inorganic-fertilizer and municipal water. Plants grown in effluent grew taller but did not produce significantly more fruit when phosphoric acid (height: 1573.3 ± 50.4 mm, 19.4 ± 1.4 fruit per plant) was compared to nitric acid (height: 1254.1 ± 25.4 mm, 15.6 ± 1.5 fruit per plant) as the pH adjustment over 72 days. Direct and secondary plant stresses from effluent alkalinity, ammonium nutrition, nitrogen limitation, sodium concentrations and heat stress among other factors were probably confounding variables in these trials and require further investigation. Considering the raw effluent composition and manipulating the AD operation is a potential opportunity to improve overall AD performance, reduce chemical inputs in the effluent treatment process, reduce the final effluent alkalinity, and increase available nitrogen content in the final effluent. The anaerobic digester discharging >1000 m³ of nutrient enriched effluent every day is a resource with considerable potential. The benefits of developing this resource can contribute to cost-reduction at the brewery, more efficient water, nutrient and energy management at the brewery, and offer opportunities for job creation and potentially benefit local food security.

No description available.

Currently Vietnam is facing several problems with waste handling. For instance, a lot of the municipal organic solid waste is dumped at landfills, which contributes to environmental difficulties such as greenhouse gas emissions. Anaerobic digestion has proven to be an adequate method for solving environmental problems such as waste treatment, where biogas can be produced. The methane content in the biogas can subsequently be used as a prosperous energy source for heating, electricity and vehicle fuel. The production and utilization of biogas in Vietnam is in a developing face. However, there are issues that should be tackled to improve and expand the biogas production and use. In Vietnam the main substrate used for anaerobic digestion is animal manure as most of the biogas digesters are placed on farms. The purpose of this master thesis was to identify additional potential substrates for biogas production, with focus on Thái Nguyên city and Sông Công city in the Thái Nguyên province. In order to find suitable substrates, interviews and literature research were carried out in Vietnam. Subsequently biochemical methane potential (BMP) tests were performed for the identified and acquired substrates. The BMP-tests were first performed at Thái Nguyên University but as the results were inconclusive, further experiments were performed at Linköping University (Sweden) where eight substrates from the Thái Nguyên province were investigated. The identified substrates used for the BMP-tests were three types of beer waste from the Vicoba brewery in Thái Nguyên city, food waste from different restaurants in Sông Công city, fruit waste from the fruit market in Thái Nguyên and household vegetable waste. The highest methane yield could be observed for household vegetable waste (543 Nml/g VS) followed by beer waste (yeast) with a methane potential of 497 Nml/g VS. Beer waste (hops boiling) had the lowest methane potential with a value of 230 Nml/g VS. Estimation of the total methane potential in both cities together from food waste from restaurants, beer waste and sewage sludge from the upcoming waste water treatment plant (WWTP) in Thái Nguyen city were made by combining data from interviews, literature values and the BMP-results. The estimation showed that from Thái Nguyên City and Sông Công city about 137,500 m3 CH4/year can be produced from food waste from restaurants, about 1.7 millionCH4 m3/year can be produced from sludge from the WWTP in Thái Nguyên city (under construction) and there is also a possibility to produce about 10,700 m3 CH4/year from the beer brewery in Thái Nguyên city. Thus, the total estimated methane potential sums up to 1.8 million m3 CH4/year. The results show that Thái Nguyên city and Sông Công city have potential wastes that preferably could be used as substrates for biogas production which could add on to the biogas produced currently at farm level in the Thái Nguyên region. / I dagsläget står Vietnam inför svåra problem med rådande avfallshantering. En stor del av det organiska avfallet deponeras. Detta bidrar till miljöproblem som exempelvis utsläpp av växthusgaser. Kontrollerad rötning har visat sig vara en bra metod för avfallshantering av organiskt avfall, eftersom biogasen som produceras exempelvis kan användas som energikälla för matlagning, elektricitet och fordonsbränsle, samtidigt som avfallsmängden kraftigt reduceras. Utvecklingen av kommersiell biogasproduktion i Vietnam är fortfarande i ett inledande stadie. De främsta substraten för biogassubstratet som används i landet i nuläget är olika typer av gödsel med anledning av att de flesta rötkammare är placerade på bondgårdar. Syftet med denna studie är att undersöka kompletterande potentiella substrat som kan användas för biogasproduktion i städerna Thái Nguyên och Sông Công som är belägna i provinsen Thái Nguyên. För att identifiera möjliga biogassubstrat genomfördes intervjuer på plats tillsammans med litteraturundersökningar. Vidare genomfördes metanpotentialbestämningar (BMP) för identifierade, utvalda och, erhållna substrat. Det visade sig ej vara möjligt inom tidsramen för besöket att genomföra BMP-testerna på ett fullgott sätt vid Thái Nguyêns universitet med anledning av begränsningar i metodförutsättningar, varför BMP-tester även genomfördes på Linköpings universitet. Totalt testades metanpotentialen för åtta olika substrat från städerna Thái Nguyên och Sông Công. De identifierade substraten som användes i BMP-studien var tre typer av bryggeriavfall från Vicoba bryggeri i Thái Nguyên, matavfall från olika restauranger i Sông Công, fruktavfall från fruktmarknaden i Thái Nguyên och hushållsavfall från ett hushåll i Thái Nguyên. Det högsta metanutbytet kunde observeras för matavfall från hushåll (543 Nml/g VS) följt av bryggeriavfall i form av jäst (497 Nml/g VS). Ölavfall från vörtkokning påvisade det lägsta metanutbytet av samtliga testade substrat motsvarande 230 Nml/g VS. En uppskattning av den totala metanpotentialen i de båda städerna från matavfall från restauranger, bryggeriavfall samt avloppsslam från reningsverket som är under uppbyggnad i Thái Nguyên genomfördes baserat på intervjuer, litteraturvärden samt genomförda metanpotentialtester (BMP). Uppskattningen visade att cirka 137 500 m3 CH4/år skulle kunna produceras från matavfall från restauranger, cirka 1,7 miljoner CH4 m3/år från avloppsreningsverksslam samt från ölbryggeriet i Thái Nguyên är det möjligt att producera cirka 10 700 CH4 m3/år. Sammantaget indikerar det en uppskattad metanpotential motsvarande ca 1,8 miljoner CH4 m3/år. Slutsatsen av den här studien visar att det finns stor potential för biogasproduktion i Thái Nguyên och Sông Công. / Developing strategies and methods for participatory planning in Thái Nguyên and Linköping

No description available.