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  • About
  • The Global ETD Search service is a free service for researchers to find electronic theses and dissertations. This service is provided by the Networked Digital Library of Theses and Dissertations.
    Our metadata is collected from universities around the world. If you manage a university/consortium/country archive and want to be added, details can be found on the NDLTD website.
1

Slide-to-Roll Ratio in Automotive Valve Train Cam and Oscillating Roller Follower

Daniel Jonathan Korn (16407771) 26 June 2023 (has links)
<p>The objectives of this investigation were to experimentally and analytically evaluate the  performance of a valve train cam and oscillating roller follower mechanism. Of particular interest  was the effect of operating conditions on the slide-to-roll ratio (SRR) of the roller follower. In order to experimentally measure the SRR at the cam-roller contact, a valve train test rig  (VTTR) was utilized. The VTTR contained a section of a heavy-duty diesel engine valve train that  was instrumented with encoders and Hall effect sensors to measure the camshaft and roller  follower angular velocities as a function of operating parameters.  To corroborate the experimental with analytical results, a numerical model for the cam and  oscillating roller follower was developed. In this modeling approach, the roller angular velocity  was determined via a torque balance between the frictional torque of the pin-roller follower and  cam-roller follower interfaces. The pin-roller friction was obtained by developing a time-dependent hydrodynamic journal bearing model with variable speed and load. Friction maps were  developed for the cam-roller follower interface using a ball-on-disk EHD2 rig to capture the  friction behavior across a range of entraining velocities, contact pressures, and SRRs. Additional  areas of investigation included thermal effects and wear in the pin-roller contact. Overall, good agreement was obtained between the experimental and analytical roller  follower angular velocity, with the normalized RMS errors less than 7%, across all operating  conditions investigated. The analytical investigation determined that thermal effects in the pin-roller contact are insignificant for the typical operating conditions. However, it was shown that the  pin-roller friction torque is critical in causing roller follower slip, as the SRR greatly increases  once the pin-roller friction torque is greater than the cam-roller friction torque. Finally, pin-roller  local wear was demonstrated to have detrimental effects on the SRR of the roller follower once a  critical wear depth was reached. </p>

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