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Estudo da dissolu??o de part?culas de NaCl em fluidos n?o-Newtonianos / Study of NaCl particles dissolve in non-Newtonian fluidsMENESES, Jo?o Pedro Chalfun Haouche 25 January 2016 (has links)
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Previous issue date: 2016-01-25 / Petrobras / The drilling of wells in salt layers faces major challenges in Brazil?s oil industry. Drilling in such layers requires the development of new technologies and operational procedures to make the process economically viable. One of the main problems is the dissolution of the salt layers in water-based drilling fluids. An uncontrolled dissolution presents a potential risk for the operation and can cause abrupt changes in the properties of the fluids. The main objective of this work was to study the effects of the dissolution of sodium chloride particles in non-Newtonian fluids containing xanthan gum. The study was divided into three parts, rheological experiments, kinetics experiments in a mixing tank and a mathematical modeling. The rheological experiments aimed at studies of the effect of the addition of saline particles on the rheology of non-Newtonian fluids, the effect of the concentration of suspended particles in the rheology of saturated fluids and the effect of the size of suspended particles in the rheology of saturated fluids. The Einstein equation was used to calculate the apparent viscosity of saturated fluids, taking into account the effect of the concentration of salt particles in suspension. The experiments in the mixing tank aimed at the study of the kinetics of dissolution with time in different operating conditions. Fluids were prepared using different concentrations of xanthan gum and different initial concentrations of sodium chloride. The effects of the viscosifier concentration and the initial concentration gradient were evaluated. A phenomenological model was used to represent the dissolution process, which provides the variation of the concentration of the fluid, the variation of the volume fraction of solids, the variation of the particles mean diameter and the variation of the interfacial mass transfer area as a function of time. In the rheology studies, it was verified that the addition of sodium chloride to the non-Newtonian fluid, in the studied conditions, increased the apparent viscosity of the solution. The increase of the concentration of suspended sodium chloride particles increased the apparent viscosity of the suspensions. The increase of the size of the suspended particles decreased the apparent viscosity of the suspension. Statistical tests were made in order to evaluate the statistical relevance of the performed studies. In the kinetics study, the convective mass transfer coefficient was estimated and simulations were made for the other variables of the process. The estimations showed that the xanthan gum concentration in the fluid and the initial sodium chloride concentration in the fluid affect the mass transfer coefficient. The average relative error observed for the simulations was 2,2%. / A perfura??o de po?os em camadas salinas enfrenta grandes desafios na ind?stria de petr?leo do Brasil. A perfura??o em tais camadas exige o desenvolvimento de novas tecnologias e procedimentos operacionais para tornar a perfura??o economicamente vi?vel. Um dos principais problemas enfrentados ? a dissolu??o das camadas de sais em fluidos de perfura??o base ?gua. Uma dissolu??o descontrolada apresenta um risco em potencial para a opera??o, podendo causar mudan?as bruscas nas propriedades dos fluidos. Este trabalho teve como principal objetivo estudar os efeitos da dissolu??o de part?culas de cloreto de s?dio em fluidos n?o-Newtonianos contendo goma xantana. O estudo foi dividido em tr?s partes, experimentos reol?gicos, experimentos de cin?tica em um tanque de mistura e modelagem matem?tica. Os experimentos reol?gicos tiveram como objetivo os estudos do efeito da adi??o de part?culas salinas na reologia de fluidos n?o-Newtonianos, do efeito da concentra??o de part?culas suspensas na reologia de fluidos saturados e do efeito do tamanho das part?culas suspensas na reologia de fluidos saturados. A equa??o de Einstein foi utilizada para calcular a viscosidade aparente dos fluidos saturados levando em conta o efeito da concentra??o de part?culas salinas em suspens?o. Os experimentos no tanque de mistura tiveram como objetivo o estudo da cin?tica de dissolu??o com o tempo em diferentes condi??es operacionais. Foram preparados fluidos com diferentes concentra??es de goma xantana e diferentes concentra??es iniciais de cloreto de s?dio. Foi analisado o efeito da concentra??o do viscosificante na cin?tica de dissolu??o bem como o efeito do gradiente de concentra??o inicial. Um modelo fenomenol?gico foi utilizado para representar o processo de dissolu??o, o qual prev? as varia??es da concentra??o do fluido, a varia??o da fra??o volum?trica de s?lidos, a varia??o do di?metro m?dio das part?culas e a varia??o da ?rea interfacial de transfer?ncia de massa em fun??o do tempo. Nos estudos de reologia, verificou-se que a adi??o de cloreto de s?dio ao fluido n?o-Newtoniano, nas condi??es estudadas, aumentou a viscosidade aparente da solu??o. O aumento da concentra??o de part?culas suspensas de cloreto de s?dio provocou um aumento na viscosidade aparente das suspens?es. O aumento do tamanho das part?culas suspensas de cloreto de s?dio diminuiu a viscosidade aparente da suspens?o. Testes estat?sticos foram feitos para analisar a relev?ncia estat?stica dos estudos realizados. No estudo da cin?tica, o coeficiente convectivo de transfer?ncia de massa foi estimado e simula??es foram feitas para as demais vari?veis do processo. As estima??es mostraram que a concentra??o de goma xantana no fluido e a concentra??o inicial de cloreto de s?dio no fluido influenciam o coeficiente de transfer?ncia de massa. O erro relativo m?dio simula??es observado para as simula??es foi de 2,2%.
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