Heat exchanger fouling is the deposition of material onto the heat transfer surface causing a reduction in thermal efficiency. A study using Computational Fluid Dynamics (CFD) was conducted to increase understanding of key aspects of fouling in desalination processes. Fouling is a complex phenomenon and therefore this numerical model was developed in stages. Each stage required a critical assessment of each fouling process in order to design physical models to describe the process???s intricate kinetic and thermodynamic behaviour. The completed physical models were incorporated into the simulations through employing extra transport equations, and coding additional subroutines depicting the behaviour of the aqueous phase involved in the fouling phenomena prominent in crystalline streams. The research objectives of creating a CFD model to predict fouling behaviour and assess the influence of key operating parameters were achieved. The completed model of the key crystallisation fouling processes monitors the temporal variation of the fouling resistance. The fouling rates predicted from these results revealed that the numerical model satisfactorily reproduced the phenomenon observed experimentally. Inspection of the CFD results at a local level indicated that the interface temperature was the most influential operating parameter. The research also examined the likelihood that the crystallisation and particulate fouling mechanisms coexist. It was found that the distribution of velocity increased the likelihood of the particulate phase forming within the boundary layer, thus emphasizing the importance of differentiating between behaviour within the bulk and the boundary layer. These numerical results also implied that the probability of this composite fouling was greater in turbulent flow. Finally, supersaturation was confirmed as the key parameter when precipitation occurred within the bulk/boundary layer. This investigation demonstrated the advantages of using CFD to assess heat exchanger fouling. It produced additional physical models which when incorporated into the CFD code adequately modeled key aspects of the crystallisation and particulate fouling mechanisms. These innovative modelling ideas should encourage extensive use of CFD in future fouling investigations. It is recommended that further work include detailed experimental data to assist in defining the key kinetic and thermodynamic parameters to extend the scope of the required physical models.

Heat exchanger fouling is the deposition of material onto the heat transfer surface causing a reduction in thermal efficiency. A study using Computational Fluid Dynamics (CFD) was conducted to increase understanding of key aspects of fouling in desalination processes. Fouling is a complex phenomenon and therefore this numerical model was developed in stages. Each stage required a critical assessment of each fouling process in order to design physical models to describe the process???s intricate kinetic and thermodynamic behaviour. The completed physical models were incorporated into the simulations through employing extra transport equations, and coding additional subroutines depicting the behaviour of the aqueous phase involved in the fouling phenomena prominent in crystalline streams. The research objectives of creating a CFD model to predict fouling behaviour and assess the influence of key operating parameters were achieved. The completed model of the key crystallisation fouling processes monitors the temporal variation of the fouling resistance. The fouling rates predicted from these results revealed that the numerical model satisfactorily reproduced the phenomenon observed experimentally. Inspection of the CFD results at a local level indicated that the interface temperature was the most influential operating parameter. The research also examined the likelihood that the crystallisation and particulate fouling mechanisms coexist. It was found that the distribution of velocity increased the likelihood of the particulate phase forming within the boundary layer, thus emphasizing the importance of differentiating between behaviour within the bulk and the boundary layer. These numerical results also implied that the probability of this composite fouling was greater in turbulent flow. Finally, supersaturation was confirmed as the key parameter when precipitation occurred within the bulk/boundary layer. This investigation demonstrated the advantages of using CFD to assess heat exchanger fouling. It produced additional physical models which when incorporated into the CFD code adequately modeled key aspects of the crystallisation and particulate fouling mechanisms. These innovative modelling ideas should encourage extensive use of CFD in future fouling investigations. It is recommended that further work include detailed experimental data to assist in defining the key kinetic and thermodynamic parameters to extend the scope of the required physical models.