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The search for alternative methods of synthesizing cubic boron nitride (cBN), one of the hardest known materials, at low thermo-baric conditions has stimulated considerable research interest due to its great potential for numerous practical industrial applications. The practical applications are motivated by the material’s amazing combination of extraordinarily superior properties. The cBN phase is presently being synthesized from graphite-like boron nitride modifications at high thermo-baric conditions in the presence of catalytic solvents or by ion–beam assisted (chemical and physical) deposition methods. However, the potential and performance of cBN have not been fully realized largely due to central problems arising from the aforementioned synthesis methods. The work reported in this dissertation is inspired by the extensive theoretical investigation of the influence of defects in a ecting the transformation of the hexagonal boron nitride (hBN) phase to the cBN phase that was carried out by Mosuang and Lowther (Phys Rev B 66, 014112 (2002)). From their investigation, using an ab-initio local density approach, for the B, C, N, and O simple defects in hBN, they concluded that the defects introduced into hBN could facilitate a low activation–energy hexagonal-to-cubic boron nitride phase transformation, under less extreme conditions. We use ion implantation as a technique of choice for introducing ‘controlled’ defects into the hot–pressed polycrystalline 99.9% hBN powder samples. The reasons are that the technique is non–equilibrium (not influenced by dilusion laws) and controllable, that is the species of ions, their energy and number introduced per unit area can be changed and monitored easily. We investigate the structural modifications of hBN by ion implantation. Emphasis is given to the possibilities of influencing a low activation–energy hBN-to-cBN phase transformation. The characterization of the structural modifications induced to the hBN samples by implanting with He+ ions of energies ranging between 200 keV and 1.2 MeV, at fluences of up to 1.0 1017 ionscm2, was accomplished by correlating results from X-Ray Di raction (XRD), micro-Raman (-Raman) spectroscopy measurements, and two-dimensional X-Y Raman (2D-Raman) mapping measurements. The surface to pography of the samples was investigated using Scanning Electron Microscopy (SEM). E orts to use Surface Brillouin Scattering (SBS) were hampered by the transparency of the samples to the laser light as well as the large degree of surface roughness. All the implantations were carried out at room temperature under high vacuum. 2D-Raman mapping and -Raman spectroscopy measurements done before and after He+ ion irradiation show that an induced hBN-to-cBN phase transformation is possible: nanocrystals of cBN have been observed to have nucleated as a consequence of ion implantation,the extent of which is dictated by the fluences of implantation. The deviationof the measured spectra from the Raman spectra of single crystal cBN is expected, has been observed before and been attributed to phonon confinement e ects. Also observed are phase transformations from the pre-existing hBN modification to: (a) the amorphous boron nitride (aBN), (b) the rhombohedral boron nitride (rBN) modifications, (c) crystalline and amorphous boron clusters, which are a result of the agglomeration of elementary boron during and immediately after ion implantation. These transformations were observed at high energies. Unfortunately, the XRD measurements carried out could not complement the Raman spectroscopy outcomes probably because the respective amounts of the transformed materials were well below the detection limit of the instrument used in the former case.

Cubic boron nitride (cBN) thin films offer attractive mechanical and electrical properties. The synthesis of cBN films have been deposited using both physical and chemical vapor deposition methods, which generate internal residual, stresses that result in delamination of the film from substrates. Boron nitride films were deposited using electron beam evaporation without bias voltage and nitrogen bombardment (to reduce stresses) were characterize using FTIR, XRD, SEM, EDS, TEM, and AFM techniques. In addition, a pin-on-disk tribological test was used to measure coefficient of friction. Results indicated that samples deposited at 400°C contained higher cubic phase of BN compared to those films deposited at room temperature. A BN film containing cubic phase deposited at 400°C for 2 hours showed 0.1 friction coefficient.

Cubic boron nitride (c-BN) has been in focus for several years due to its interesting properties. The possibility for large area chemical vapor deposition (CVD) is a requirement for the realization of these different properties in various applications. Unfortunately, there are at present severe problems in the CVD growth of c-BN. The purpose with this research project has been to theoretically investigate, using density functional theory (DFT) calculations, the possibility for a layer-by-layer CVD growth of c-BN.  The results, in addition with experimental work by Zhang et al.57,  indicate that plasma-enhanced atomic layer deposition (PEALD), using a BF3-H2-NH3-F2 pulse cycle and a diamond substrate, is a promising method for deposition of c-BN films. The gaseous species will decompose in the plasma and form BFx, H, NHx, and F species (x = 0, 1, 2, 3). The H and F radicals will uphold the cubic structure by completely hydrogenate, or fluorinate, the growing surface. Surface radical sites will appear during the growth process as a result of atomic H, or F, abstraction reactions. However, introduction of energy (e.g., ionic bombardment) is probably necessary to promote removal of H from the surface. The addition of NHx growth species (x = 0, 1, 2) to the B radical sites, and BFx growth species (x = 0, 1, 2) to N radical sites, will then result in a continuous growth of c-BN.

Superfícies funcionais dependem do controle das características das superfícies de um material para obter-se um desempenho funcional desejado. Essas superfícies têm importância em diversas áreas na engenharia, como: eletrônica, ótica, energia e tribologia. No campo da tribologia, uma aplicação é em virabrequins. A funcionalização da superfície adiciona micro cavidades que diminuem o atrito e aumentam as forças de sustentação do virabrequim. Para isso, essas cavidades possuem uma geometria específica, uma microrampa. Devido a essa forma especial, a fabricação dessas microrampas é complexa, já tendo sido alcançada empregando a metodologia de texturização com rebolos padronizados. Essa metodologia consiste na inscrição de padrões geométricos no rebolo durante a dressagem, posteriormente transferidos para a peça. Como a indústria moderna utiliza rebolos de CBN de ligante vitrificado para a retificação de virabrequins, a metodologia de texturização supracitada deve ser aplicável a esse ferramental. Esse trabalho descreve o desenvolvimento de uma unidade de dressagem capaz de inscrever padrões geométricos em rebolos de CBN vitrificados, sendo seu projeto baseado em análise modal. O trabalho apresenta as restrições de projeto, conceitos de solução, simulações dinâmicas e modelagem do processo de texturização. Para maximizar a resposta dinâmica, a unidade foi projetada para operar próxima de sua frequência natural. A unidade projetada é capaz de inscrever padrões geométricos no rebolo utilizando um disco dressador rotativo, e as texturas das peças produzidas com esse rebolo padronizado apresentam boa precisão geométrica para a aplicação em virabrequins. / Engineered surfaces rely on the control of the surface characteristics of a material to achieve a desired functional performance. These functional surfaces are important in several areas of engineering, such as: electronics, optics, energy and tribology. On tribology field, an application is in crankshafts. The surface functionalization is achieved by adding micro-cavities that reduce friction and increase crankshaft lift forces. These cavities have a specific geometry, called microramp. Due to this special geometry, manufacturing microramps is a complex process, having been achieved using the methodology of texturizing via grinding. This methodology consists in the inscription of geometric patterns in the grinding wheel during the dressing operation, later transferred to the piece. As the modern industry uses vitrified CBN grinding wheels for crankshaft grinding, the texturing methodology should be applicable to this tool. This work describes the development of a dressing unit capable of inscribing geometric patterns in vitrified CBN grinding wheels, having its design based on modal analysis. The work presents the design constraints, solution concepts, dynamic simulations and modeling of the texturing process. To maximize dynamic response, the unit is designed to operate near its natural frequency. The designed unit can inscribe geometric patterns on the grinding wheel using a rotating dressing disc, and the textures of the parts produced have good geometric precision for crankshaft applications.

Superfícies funcionais dependem do controle das características das superfícies de um material para obter-se um desempenho funcional desejado. Essas superfícies têm importância em diversas áreas na engenharia, como: eletrônica, ótica, energia e tribologia. No campo da tribologia, uma aplicação é em virabrequins. A funcionalização da superfície adiciona micro cavidades que diminuem o atrito e aumentam as forças de sustentação do virabrequim. Para isso, essas cavidades possuem uma geometria específica, uma microrampa. Devido a essa forma especial, a fabricação dessas microrampas é complexa, já tendo sido alcançada empregando a metodologia de texturização com rebolos padronizados. Essa metodologia consiste na inscrição de padrões geométricos no rebolo durante a dressagem, posteriormente transferidos para a peça. Como a indústria moderna utiliza rebolos de CBN de ligante vitrificado para a retificação de virabrequins, a metodologia de texturização supracitada deve ser aplicável a esse ferramental. Esse trabalho descreve o desenvolvimento de uma unidade de dressagem capaz de inscrever padrões geométricos em rebolos de CBN vitrificados, sendo seu projeto baseado em análise modal. O trabalho apresenta as restrições de projeto, conceitos de solução, simulações dinâmicas e modelagem do processo de texturização. Para maximizar a resposta dinâmica, a unidade foi projetada para operar próxima de sua frequência natural. A unidade projetada é capaz de inscrever padrões geométricos no rebolo utilizando um disco dressador rotativo, e as texturas das peças produzidas com esse rebolo padronizado apresentam boa precisão geométrica para a aplicação em virabrequins. / Engineered surfaces rely on the control of the surface characteristics of a material to achieve a desired functional performance. These functional surfaces are important in several areas of engineering, such as: electronics, optics, energy and tribology. On tribology field, an application is in crankshafts. The surface functionalization is achieved by adding micro-cavities that reduce friction and increase crankshaft lift forces. These cavities have a specific geometry, called microramp. Due to this special geometry, manufacturing microramps is a complex process, having been achieved using the methodology of texturizing via grinding. This methodology consists in the inscription of geometric patterns in the grinding wheel during the dressing operation, later transferred to the piece. As the modern industry uses vitrified CBN grinding wheels for crankshaft grinding, the texturing methodology should be applicable to this tool. This work describes the development of a dressing unit capable of inscribing geometric patterns in vitrified CBN grinding wheels, having its design based on modal analysis. The work presents the design constraints, solution concepts, dynamic simulations and modeling of the texturing process. To maximize dynamic response, the unit is designed to operate near its natural frequency. The designed unit can inscribe geometric patterns on the grinding wheel using a rotating dressing disc, and the textures of the parts produced have good geometric precision for crankshaft applications.

c-BN has been in focus for several years due to its interesting properties. The possibility for large area CVD is a requirement for the realization of these different properties in various applications. Unfortunately, there are at present severe problems in the CVD growth of c-BN. The purpose with this research project has been to theoretically investigate, using DFT calculations, the possibility for a layer-by-layer CVD growth of c-BN. It could be established that, PEALD, using a BF3-H2-NH3-F2 pulse cycle and a diamond substrate, is a promising method for deposition of c-BN films. The gaseous species will decompose in the plasma and form BFx, H, NHx, and F species (x = 0, 1, 2, 3). The H and F radicals will uphold the cubic structure by completely hydrogenate, or fluorinate, the growing surface. However, surface radical sites will appear during the growth process as a result of atomic H, or F, abstraction reactions. The addition of NHx growth species (x = 0, 1, 2) to B radical sites, and BFx growth species (x = 0, 1, 2) to N radical sites, will then result in a continuous growth of c-BN.

In today&amp / #8217 / s market conditions, higher tool life and durable cutting tools which can stand high cutting speeds are required in chip removal process. In order to improve the performance of cutting tools, coatings are employed extensively. Cubic boron nitride (cBN) is a new kind of coating material for cutting tools due to its outstanding properties and testing of cBN as a hard coating for machining have been increasing in recent years. However, there are some challenges such as compressive residual stress, poor adhesion and limiting coating thickness during the deposition of cBN on substrates. In this study, cubic boron nitride (cBN) coatings are formed on cutting tools from hexagonal boron nitride (hBN) target plates. For this purpose, a physical vapor deposition (PVD) system is utilized. PVD system works on magnetron sputtering technique in which material transfer takes place from target plate to substrate surface. Firstly, cBN coatings are deposited on steel and silicon wafer substrates for measurements and analyses. Compositional, structural and mechanical measurements and analysis are performed for the characterization of coatings. Next, several types of cutting tools are coated by cBN and the effects of cBN coatings on cutting performance are investigated. Finally, it can be said that cubic boron nitride coatings are successfully formed on substrates and the improvement of wear resistance and machining performance of cBN coated cutting tools are observed.

Yes / Alumina-cubic boron nitride (cBN) composites were prepared using the spark plasma sintering (SPS) technique. Alpha-alumina powders with particle sizes of ∼15 µm and ∼150 nm were used as the matrix while cBN particles with and without nickel coating were used as reinforcement agents. The amount of both coated and uncoated cBN reinforcements for each type of matrix was varied between 10 to 30 wt%. The powder materials were sintered at a temperature of 1400 °C under a constant uniaxial pressure of 50 MPa. We studied the effect of the size of the starting alumina powder particles, as well as the effect of the nickel coating, on the phase transformation from cBN to hBN (hexagonal boron nitride) and on the thermo-mechanical properties of the composites. In contrast to micro-sized alumina, utilization of nano-sized alumina as the starting powder was observed to have played a pivotal role in preventing the cBN-to-hBN transformation. The composites prepared using nano-sized alumina reinforced with nickel-coated 30 wt% cBN showed the highest relative density of 99% along with the highest Vickers hardness (Hv2) value of 29 GPa. Because the compositions made with micro-sized alumina underwent the phase transformation from cBN to hBN, their relative densification as well as hardness values were relatively low (20.9–22.8 GPa). However, the nickel coating on the cBN reinforcement particles hindered the cBN-to-hBN transformation in the micro-sized alumina matrix, resulting in improved hardness values of up to 24.64 GPa.

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