Switched-capacitor (SC) DC-DC converters provide a viable solution for on-chip DC-DC conversion as all the components required are available in most processes. However, power efficiency, power density characteristics of SC converters are adversely affected by the integration, and characteristics such as response time and noise can be further improved with an on-chip converter. An analysis on speed, power efficiency, and noise performance of SC converters is presented and verified using simulations. Based on the analysis two techniques, converter-gating and adaptive gain control, are developed. Converter-gating uses a combination of smaller stages and reconfiguration during transient load steps to improve the power efficiency and transient response speed. The stages of the converter are also distributed across the die to reduce the voltage drop and noise on power supply. Adaptive gain control improves transient response through manipulation of the gain of the integrator in the control loop. This technique focuses on improving the response time during converter reconfiguration and offers a general solution to transient response improvement instead of focusing on the worst case scenario which is usually the largest transient load step. The techniques developed are then implemented in ST 28nm FDSOI process and test methodologies are discussed.

The development in power conversion technology is in constant demand of high power efficiency and high power density. The DC-DC power conversion is an indispensable stage for numerous power supplies and energy related applications. Particularly, in PV micro-inverters and front-end converter of power supplies, great challenges are imposed on the power performances of the DC-DC converter stage, which not only require high efficiency and density but also the capability to regulate a wide variation range of input voltage and load conditions. The resonant DC-DC converters are good candidates to meet these challenges with the advantages of achieving soft switching and low EMI. Among various resonant converter topologies, the LLC converter is very attractive for its wide gain range and providing ZVS for switches from full load to zero load condition. The operation of the LLC converter is complicated due to its multiple resonant stage mechanism. A literature review of different analysis methods are presented, and it shows that the study on the LLC is still incomplete. Therefore, an operation mode analysis method is proposed, which divides the operation into six major modes based on the occurrence of resonant stages. The resonant currents, voltages and the DC gain characteristics for each mode is investigated. To obtain a thorough view of the converter behavior, the boundaries of every mode are studied, and mode distribution regarding the gain, load and frequency is presented and discussed. As this operation mode model is a precise model, an experimental prototype is designed and built to demonstrate its accuracy in operation waveforms and gain prediction. iv Since most of the LLC modes have no closed-form solutions, simplification is necessary in order to utilize this mode model in practical design. Some prior approximation methods for converter’s gain characteristics are discussed. Instead of getting an entire gain-vs.-frequency curve, we focus on peak gains, which is an important design parameters indicating the LLC’s operating limit of input voltage and switching frequency. A numerical peak gain approximation method is developed, which provide a direct way to calculate the peak gain and its corresponding load and frequency condition. The approximated results are compared with experiments and simulations, and are proved to be accurate. In addition, as PO mode is the most favorable operation mode of the LLC, its operation region is investigated and an approximation approach is developed to determine its boundary. The design optimization of the LLC has always been a difficult problem as there are many parameters affecting the design and it lacks clear design guidance in selecting the optimal resonant tank parameters. Based on the operation mode model, three optimization methods are proposed according to the design scenarios. These methods focus on minimize the conduction loss of resonant tank while maintaining the required voltage gain level, and the approximations of peak gains and PO mode boundary can be applied here to facilitate the design. A design example is presented using one of the proposed optimization methods. As a comparison, the L-C component values are reselected and tested for the same design specifications. The experiments show that the optimal design has better efficiency performance. Finally, a generalized approach for resonant converter analysis is developed. It can be implemented by computer programs or numerical analysis tools to derive the operation waveforms and DC characteristics of resonant converters

The increasing global energy demand calls for attention on renewable energy development. Among the available technology, the photovoltaic (PV) panels is a popular solution. Thus, targeted Power Conditioning Systems (PCSs) are drawing increased attention in research. Microconverter is one of the PCS that can support versatile applications in various power line architectures. This work focuses on the comparison of circuit secondary side architectures for LLC converter for microconverter application. As the research foundation, general characteristic of solar energy and PV panel operation are introduced for the understanding of the needs. Previous works are referenced and compared for advantages and limitation. Base on conventional secondary resonant full bridge LLC converter, the two sub-topologies of different secondary rectification network: active, full bridge secondary and active voltage doubler output end LLC converter are presented in detail. The main operating principle is also described in mathematical formula with the corresponding cycle-by-cycle operation to ensure the functional equality before proceeding to performance comparison. Circuit efficiency analysis is conducted on the main power stage and the key components with frequency consideration. The hardware circuit achieved the designed function while the overall hardware efficiency result agrees with analysis. In the implementation, the transformer is costume built for the system pacification. Another part is the parasitic effect analysis. At a high operating frequency and to achieve very high-frequency operation, parasitic effect need to be fully understood and considered as it may have the dominating effect on the system. / Master of Science

This dissertation presents various systematic design techniques for photovoltaic (PV) source simulators to serve as a convenient tool for the dynamic performance evaluation of solar power conditioning systems and their maximum power point tracking algorithms. A well-designed PV source simulator should accurately emulate the static and the dynamic characteristic of actual PV generator. Four major design features should be adopted in any PV source simulator: (i) high power-stage efficiency, (ii) fast transient response-time, (iii) output impedance matching with actual PV generator, and (iv) precise reference generation technique. Throughout this research, two different PV source simulator systems are designed, modeled, and experimentally verified. The design of the first system focuses mainly on creating new reference generation techniques where the PV equivalent circuit is used to precisely generate the current-voltage reference curves. A novel technique is proposed and implemented with analog components to simplify the reference signal generator and to avoid computation time delays in digital controllers. A two-stage LC output filter is implemented with the switching power-stage to push the resonant frequency higher and thus allowing a higher control-loop bandwidth design while keeping the same switching ripple attenuation as in the conventional one-stage LC output filter. With typical control techniques, the output impedance of the proposed simulator did not  match the closed-loop output impedance of actual PV generator due to the double resonant peaks of the two-stage LC output filter. Design procedures for both control and power-stage circuits are explained. Experimental results verify the steady-state and transient performance of the proposed PV source simulator at around 2.7 kW output. The design concept of the first simulator system is enhanced with a new type of PV source simulator that incorporates the advantages of both analog and digital based simulators. This simulator is characterized with high power-stage efficiency and fast transient response-time. The proposed system includes a novel three-phase ac-dc dual boost rectifier cascaded with a three-phase dc-dc interleaved buck converter. The selected power-stage topology is highly reliable and efficient. Moreover, the multi-phase dc-dc converter helps improve system transient response-time though producing low output ripple, which makes it adequate for PV source simulators. The simulator circuitry emulates precisely the static and the dynamic characteristic of actual PV generator under different environmental conditions including different irradiance and temperature levels. Additionally, the system allows for the creation of the partial shading effect on PV characteristic. This dissertation investigates the dynamic performance of commercial and non-commercial solar power conditioning systems using the proposed simulator in steady-state and transient conditions. Closed-loop output impedance of the proposed simulator is verified at different operating conditions. The impedance profile --magnitude and phase- matches the output impedance of actual PV generator closely. Mathematical modeling and experimental validation of the proposed system is thoroughly presented based on a 2.0 kW hardware prototype. The proposed simulator efficiency including the active-front-end rectifier and the converter stages at the maximum power point is 96.4%. / Ph. D.

Switched-Capacitor Converters (SCC) suffer from a fundamental power loss deficiency which make their use in some applications prohibitive. The power loss is due to the inherent energy dissipation when SCC operate between or outside their output target voltages. This drawback was alleviated in this work by developing two new classes of SCC providing binary and arbitrary resolution of closely spaced target voltages. Special attention is paid to SCC topologies of binary resolution. Namely, SCC systems that can be configured to have a no-load output to input voltage ratio that is equal to any binary fraction for a given number of bits. To this end, we define a new number system and develop rules to translate these numbers into SCC hardware that follows the algebraic behavior. According to this approach, the flying capacitors are automatically kept charged to binary weighted voltages and consequently the resolution of the target voltages follows a binary number representation and can be made higher by increasing the number of capacitors (bits). The ability to increase the number of target voltages reduces the spacing between them and, consequently, increases the efficiency when the input varies over a large voltage range. The thesis presents the underlining theory of the binary SCC and its extension to the general radix case. Although the major application is in step-down SCC, a simple method to utilize these SCC for step-up conversion is also described, as well as a method to reduce the output voltage ripple. In addition, the generic and unified model is strictly applied to derive the SCC equivalent resistor, which is a measure of the power loss. The theoretical predictions are verified by simulation and experimental results.

With the development of solar energy, power conversion systems responsible for energy delivering from photovoltaic (PV) modules to ac or dc grid attract wide attentions and have significantly increased installations worldwide. Modular power conversion system has the highest efficiency of maximum power point tacking (MPPT), which can transfer more solar power to electricity. However, this system suffers the drawbacks of low power conversion efficiency and high cost due to a large number of power electronics converters. High-power density can provide potentials to reduce cost through the reduction of components and potting materials. Nowadays, the power electronics converters with the conventional silicon (Si) based power semiconductor devices are developed maturely and have limited improvements regarding in power conversion efficiency and power density. With the availability of wide bandgap devices, the power electronics converters have extended opportunities to achieve higher efficiency and higher power density due to the desirable features of wide bandgap devices, such as low on-state resistance, small junction capacitance and high switching speed. This dissertation focuses on the application of wide bandgap devices to the dc-dc power conversion for the modular PV applications in an effort to improve the power conversion efficiency and power density. Firstly, the structure of gallium-nitride (GaN) device is studied theoretically and characteristics of GaN device are evaluated under testing with both hard-switching and soft-switching conditions. The device performance during steady-state and transitions are explored under different power level conditions and compared with Si based devices. Secondly, an isolated high-efficiency GaN-based dc-dc converter with capability of wide range regulation is proposed for modular PV applications. The circuit configuration of secondary side is a proposed active-boost-rectifier, which merges a Boost circuit and a voltage-doubler rectifier. With implementation of the proposed double-pulse duty cycle modulation method, the active-boost-rectifier can not only serve for synchronous rectification but also achieve the voltage boost function. The proposed converter can achieve zero-voltage-switching (ZVS) of primary side switches and zero-current-switching (ZCS) of secondary side switches regardless of the input voltages or output power levels. Therefore, the proposed converter not only keeps the benefits of highly-efficient series resonant converter (SRC) but also achieves a higher voltage gain than SRC and a wide range regulation ability without adding additional switches while operating under the fixed-frequency condition. GaN devices are utilized in both primary and secondary sides. A 300-W hardware prototype is built to achieve a peak efficiency of 98.9% and a California Energy Commission (CEC) weighted efficiency of 98.7% under nominal input voltage condition. Finally, the proposed converter is designed and optimized at 1-MHz switching frequency to pursue the feature of high-power density. Considering the ac effects under high frequency, the magnetic components and PCB structure are optimized with finite element method (FEM) simulations. Compared with 140-kHz design, the volume of 1-MHz design can reduce more than 70%, while the CEC efficiency only drops 0.8% at nominal input voltage condition. There are also key findings on circuit design techniques to reduce parasitic effects. The parasitic inductances induced from PCB layout of primary side circuit can cause the unbalanced resonant current between positive and negative half cycles if the power loops of two half cycles have asymmetrical parasitic inductances. Moreover, these parasitic inductances reflecting to secondary side should be considered into the design of resonant inductance. The parasitic capacitances of secondary side could affect ZVS transitions and increase the required magnetizing current. Because of large parasitic capacitances, the dead-time period occupies a large percentage of entire switching period in MHz operations, which should be taken into consideration when designing the resonant frequency of resonant network. / Doctor of Philosophy / Solar energy is one of the most promising renewable energies to replace the conventional fossils. Power electronics converters are necessary to transfer power from solar panels to dc or ac grid. Since the output of solar panel is low voltage with a wide range and the grid side is high voltage, this power converter should meet the basic requirements of high step up and wide range regulation. Additionally, high power conversion efficiency is an important design purpose in order to save energy. The existing solutions have limitations of narrow regulating range, low efficiency or complicated circuit structure. Recently, the third-generation power semiconductors attract more and more attentions who can help to reduce the power loss. They are named as wide band gap devices. This dissertation proposed a wide band gap devices based power converter with ability of wide regulating range, high power conversion efficiency and simple circuit structure. Moreover, this proposed converter is further designed for high power density, which reduces more than 70% of volume. In this way, small power converter can merge into the junction box of solar panel, which can reduce cost and be convenient for installations.

Growing concerns about climate change have led to the world experiencing an unprecedented push towards renewable energy. Economic drivers and government policies mean that small, distributed forms of generation, like solar photovoltaics, will play a large role in our transition to a clean energy future. In this thesis, a novel DC-DC converter known as the Coupled Inductors Combined Cuk-SEPIC' (CI-CCS) converter is explored, which is particularly attractive for these photovoltaic applications. A topological modification is investigated which provides several benefits, including increased power density, efficiency, and operational advantages for solar energy conversion. The converter, which is based on the combination of the Cuk and SEPIC converters, provides a bipolar output (i.e. both positive and negative voltages). This converter also offers both step-up and step-down capabilities with a continuous input current, and uses only a single, ground-referenced switching device. A significant enhancement to this converter is proposed: magnetic coupling of the converter's three inductors. This can substantially reduce the CI-CCS converter's input current ripple - an important benefit for maximum power point tracking (MPPT) in photovoltaic applications. The effect of this coupling is examined theoretically, and optimisations are performed - both analytically and in simulations - to inform the design of a 4 kW prototype CI-CCS converter, switched at a high frequency (100 kHz) with a silicon carbide (SiC) MOSFET. Simulation and experimental results are then presented to demonstrate the CI-CCS converter's operation and highlight the benefits of coupling its inductors. An efficiency analysis is also undertaken and its sources of losses are quantified. The converter is subsequently integrated into a domestic photovoltaic system to provide a practical demonstration of its suitability for such applications. MPPT is integrated into the CI-CCS DC-DC converter, and a combined half bridge/T-type converter is developed and paired with the CI-CCS converter to form an entirely transformerless single-phase solar energy conversion system. The combination of the CI-CCS converter's bipolar DC output with the combined half bridge/T-type converter's bipolar DC input allows grounding at both the photovoltaic panels and the AC grid's neutral point. This eliminates high frequency common mode voltages from the PV array, which in turn prevents leakage currents. The entire system can be operated in grid-connected mode - where the objective is to maximise power extracted from the photovoltaic system, and is demonstrated in stand-alone mode - where the objective is to match solar generation with the load's power demands.