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An experimental investigation into the behaviour of a 5 ton electric overhead travelling crane and its supporting structure /De Lange, Johan Hendrik. January 2007 (has links)
Thesis (MScIng)--University of Stellenbosch, 2007. / Bibliography. Also available via the Internet.
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Investigation into the top flange and web deformation in a crane girder panelViljoen, P. de K. 12 1900 (has links)
Thesis (MEng) -- Stellenbosch University, 2004. / ENGLISH ABSTRACT: The purpose of this project was to study the deformations of the top flange and web of
a girder panel resulting from loads, which have been imposed by an overhead
travelling crane. This was achieved by designing a crane girder that represents
dimensional ratios occurring in practice.
The first part of this project attempts to determine the properties of the crane girder.
The crane girder was built from drawings in the workshop of the University of
Stellenbosch’s Civil-Department. Positions were identified where the strains were to
be measured on the crane girder. The crane girder was subjected to loads according to
SABS 0160 - 1989 and measurements were taken. The same beam was also modelled
with finite elements. The numerical model was subjected to the same loads as the
experimental crane girder.
Comparisons were then made between the results of the experimental investigation
and those of the numerical model. Good comparisons were achieved between the
results and the numerical model was assumed to be correct.
Other students could now use this model for investigating local stresses and strain
effects that might cause fatigue and other in-service problems of electric overhead
travelling cranes support structures in practice. / AFRIKAANSE OPSOMMING: Die doel van hierdie projek was om die vervormings van die boonste flense en web
van ’n kraanbalkpaneel te ondersoek, as gevolg van laste wat onderworpe was aan ’n
oorhoofse kraanbalk. Dit was bereik deur ‘n balk te ontwerp wat dimensionele
verhoudings in die praktyk verteenwoordig.
In die eerste gedeelte van die projek word die eienskappe van die kraanbalk bepaal.
Die kraanbalk was vanaf tekeninge in die werkswinkel van die Universiteit van
Stellenbosch se Siviele Departement gebou. Posisies was geidentifiseer waar die
vervormings op die kraanbalk gemeet sou word. Die kraanbalk was onderwerp aan
laste volgens SABS 0160 - 1989 en meetings was geneem. Dieselfde balk was ook
gemodelleer met eindige elemente. Die numeriese model was aan dieselfde laste as
die eksperimentele balk onderwerp.
Vergelykings was toe verkry tussen the resultate van die eksperimentele ondersoek en
die numeriese model. Goeie vergelykings tussen die resultate was behaal en die
numeriese model word as korrek aanvaar.
Ander studente kan nou hierdie model gebruik vir die ondersoek na lokale spannings
en vervormingseffekte wat moontlik vermoeidheid en ander in-diens probleme van
elastiese oorhoofse kraan ondersteunende strukture in the praktyk kan veroorsaak.
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An experimental investigation into the behaviour of a 5 ton electric overhead travelling crane and its supporting structureDe Lange, Johan Hendrik 03 1900 (has links)
Thesis (MScEng (Civil Engineering))--University of Stellenbosch, 2007. / In structural engineering practice the actions imposed by overhead travelling cranes onto the
supporting structure are defined as static forces amplified by dynamic coefficients and applied as
pseudo-static forces without taking the interaction between crane and supporting structure into
account.
To investigate the validity of this approach, the forces generated at the wheels of an experimental
crane are measured, as the crane traverses on the supporting structure. The interaction at the wheels
of the crane is also visually recorded. These wheel load results will also be used by other
researchers, to calibrate a numerical model of the experimental system.
A full-scale 5 ton electric overhead travelling crane (EOTC) running on top of rails and a
supporting structure, was designed and erected for research purposes. The crane has a span of 8.3 m
and wheel spacing of 4 m, which can be modified. The supporting structure consists of three simply
supported mono-symmetric plate girders on each side, with a total length of 13.8 m. This is
supported by columns with a height of about 3.5 m. This paper describes the calibration of this
system for measurement purposes.
A data acquisition system was implemented to capture forces, strains, deflections and accelerations
at various points on the crane and the supporting structure as well as to measure the velocity of the
crane. The forces at the crane wheels are measured through strain gauges on the end carriage load
measuring system.
The calibrated facility is used to investigate the behaviour of the crane and the supporting structure
under regular and exceptional wheel loads, which are classified as follows:
- Regular wheel loads occur during normal payload hoisting and lowering, longitudinal
crane travel with payload and lateral crab travel with payload.
- Exceptional wheel loads occur during eccentric payload hoisting (payload outside normal
operational area), impact forces on end-stops, maximum hoisting of the payload, failure of a
longitudinal drive mechanism of the crane, misalignment of the supporting structure and
skewing of the crane.
The maximum values of these experimentally determined wheel loads and the dynamic response of
the system is used to help describe the behaviour of the electric overhead travelling crane and its
supporting structure.
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Development of a crane load software application for electric driven overhead travelling bridge cranes in accordance with SANS 10160-6:2010De Waal, Arthur William 03 1900 (has links)
Thesis (MScEng (Civil Engineering))--University of Stellenbosch, 2011. / ENGLISH ABSTRACT: Electric driven overhead travelling bridge cranes (EOHTC) form a vital part of industrial plants
where heavy objects require moving. Overhead travelling cranes aid in production by allowing
an uninterrupted work process on the ground while heavy loads are moved to their required
locations.
Various factors need consideration in determining the loads induced by an EOHTC on its
support structure. In order to design such a support structure, the designer must understand
and take into account the various loads that the support structure will be subject to during its
lifetime.
The procedure for determining the loads induced by the EOHTC on its support structure is laid
out in the SANS 10160-6:2010 code of practice. This document was published in June 2010
and as a result very few worked examples exist to test the coherence of the procedure.
This thesis presents an investigation into the procedure for determining the actions induced by
overhead travelling bridge cranes adopted in the SANS 10160-6:2010 code of practice. The
investigation was conducted by developing a software application to automatically determine the
necessary crane actions needed for the design of the crane support structure, given certain
input parameters. The motivation behind this was to have a tool that can calculate the crane
induced loads automatically. And by developing such a tool the procedure given in the code of
practice is better understood.
The Java programming language was used to code the calculations with an object oriented
programming approach (OOP). NetBeans, the integrated development environment for
developing with Java was used to generate the required graphical user interface of the
application. In addition, a Microsoft Excel calculation sheet was also developed for the purpose
of comparison and verification.
Whilst developing the software application, it was found that the model for the acceleration or
deceleration of the crane was specific for four wheel cranes only. This model was then extended
to accommodate eight and sixteen wheel cranes and incorporated into the algorithm
architecture of the application. The application was successfully completed and verified using benchmarked examples. / AFRIKAANSE OPSOMMING: Elektriese oorhoofse brugkrane vorm ‘n belangrike deel van baie nywerheidsprosesse, waar dit
gebruik word om swaar laste in die nywerheidsaanleg te verskuif. Oorhoofse brugkrane voeg
waarde by die produksie lyn deur te sorg dat die werksproses op die grond onversteurd
voortgaan terwyl swaar laste na hul vereiste posisies verskuif word.
Verskillende faktore moet in ag geneem word om die nodige kraanlaste te bepaal. Hierdie laste
word benodig om die kraan se ondersteuningstruktuur te ontwerp. Die ontwerper moet die
nodige kundigheid hê en moet ook die verskeie laste in ag neem wat die ondersteuningstruktuur
gedurende sy leeftyd sal dra.
SANS 10160-6:2010 verskaf riglyne vir die bepaling van die laste wat deur oorhoofse brugkrane
uitgeoefen word. Hierdie dokument is in Junie 2010 gepubliseer dus bestaan daar min
uitgewerkte voorbeelde om die korrektheid van die riglyne te toets en toepassing te
demonstreer.
Hierdie proefskrif ondersoek die riglyne vir die bepaling van oorhoofse brugkraan aksies soos
uiteengesit in die SANS 10160-6:2010. Die navorsing is uitgevoer deur middel van die
ontwikkeling van ‘n sagteware toepassing wat die nodige oorhoofse brugkraanlaste automaties
bepaal, gegee sekere invoer waardes. Die rede hiervoor was om ‘n hulpmiddel te ontwikkel vir
die outomatiese bepaling van oorhoofse brugkraan. Deur die bogenoemde hulpmiddel te
ontwikkel word die riglyne, soos gegee in die kode beter verstaan.
Java is gebruik as programmeringstaal waar die objek geörienteerde programeringstyl toegepas
was. Die geintegreerde ontwikkelingsomgewing vir ontwikkeling met Java, naamlik NetBeans is
gebruik om die nodige gebruikers koppelvlak op te bou. ‘n Microsoft Excel sigblad is ook
ontwikkel vir kontrolerings doeleindes.
Gedurende die ontwikkeling van die sagtewarepakket is dit bevind dat die lasmodel vir die
versnelling of vertraging van die oorhoofse brugkraan slegs op vierwiel krane van toepasing is.
Hierdie lasmodel is dus uitgebrei om agt- en sestienwiel krane ook te bevat. Die lasmodel
aanpassing is dan ook in die program se algoritme-argitektuur ingebou. Die sagteware toepassing is suksesvol ontwikkel en gekontroleer met ‘n maatstaf voorbeeld.
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