Freudenberg Sealing Technologies has developed a new concept for the manufacture of diaphragm accumulators. Its advantages are a reduced need for components, fewer process steps, shorter assembly times, a higher level of product cleanliness, and an expansion of the product portfolio into additional fields of application. These diaphragm accumulators also weigh significantly less. This is opening up new opportunities for applications in the automotive and industrial fields. The assembly concept is based on a hermetically sealed pressure chamber in which the joining of the two housing halves with the help electromagnetic pulse technology (EMPT) as well as the filling of the gas side with nitrogen takes place in a single operation. In this way, downstream filling to generate the initial gas charge is no longer necessary.

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Freudenberg Sealing Technologies has developed a new concept for the manufacture of diaphragm accumulators. Its advantages are a reduced need for components, fewer process steps, shorter assembly times, a higher level of product cleanliness, and an expansion of the product portfolio into additional fields of application. These diaphragm accumulators also weigh significantly less. This is opening up new opportunities for applications in the automotive and industrial fields. The assembly concept is based on a hermetically sealed pressure chamber in which the joining of the two housing halves with the help electromagnetic pulse technology (EMPT) as well as the filling of the gas side with nitrogen takes place in a single operation. In this way, downstream filling to generate the initial gas charge is no longer necessary.

Electromagnetic welding is an innovative, high-speed technology to manufacture mixed material joints. In this dissertation, an experimental-numerical method is presented to identify robust process windows of aluminum-copper and aluminum-steel compounds. The microstructural characteristics of these joints were investigated in detail. Moreover, an evaluation of the joint quality is presented and different numerical models were introduced for the simulation of macroscopic and microscopic effects. To improve the accuracy of the simulations, the strain rate sensitivity of the materials must be considered. For this purpose a high-speed setup for the identification of relevant viscoplastic material parameters, comprising an inverse evaluation strategy, was developed.